Supercritical water oxidation of isopropyl alcohol was investigated in a pilot-scale reactor. A computationalfluid-dynamics model developed reveals the detailed flow field, chemical-component distribution, temperature distribution, and salt-particle trajectories in the reactor flow domain. The near-wall fluid temperature from the numerical analysis was compared with experimental temperature data. The temperature comparison was within a 3% error band. The effect of the chemical kinetic rate was investigated for four different rates. Turbulent salt-particle trajectories were also calculated to investigate the effect of particle sizes on salt deposit on the wall. Also, a method of calculating the adiabatic reaction temperature was developed to estimate reaction temperatures prior to a full numerical simulation.
Supercritical water oxidation (SCWO), also known as hydrothermal oxidation (HTO), involves the oxidation of hazardous waste at conditions of elevated temperature and pressure (e.g. 500°C-600°C and 234.4 bar) in the presence of approximately 90% of water and a 10% to 20% excess amount of oxidant over the stoichiometric requirement. Under these conditions, organic compounds are completely miscible with supercritical water, oxygen and nitrogen, and are rapidly oxidized to carbon dioxide and water. The essential part of the process is the reactor. Many reactor designs such as tubular, vertical vessel, and transpiring wall type have been proposed, patented, and tested at both bench and pilot scales. These designs and performances need to be scaled up to a waste throughput 10–100 times that currently being tested. Scaling of this magnitude will be done by creating a numerical thermal-hydraulic model of the smaller reactor for which test data is available, validating the model against the available data, and then using the validated model to investigate the larger reactor performance. This paper presents a flow analysis of the MODAR bench scale reactor (vertical vessel type). These results will help us design the reactor in an efficient manner because the flow mixing coupled with chemical kinetics eventually affects the process destruction efficiency.
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