Ultra-high temperature ceramics (UHTCs) are proposed to be the most promising material candidates for structural and thermal protection components in the aerospace field, due to their extremely high melting points, high hardness and strength, good thermal and chemical attack resistance. 1-4 When considering engineering manufacturing and application in very harsh environment, silica formers (silicon-containing materials such as SiC, Si 3 N 4 , SiBCN, MoSi 2 , TaSi 2 etc) are generally introduced into UHTCs to significantly improve their sinterability, mechanical property, as well as oxidation and ablation resistance. 5-8 Among them, SiC as a typical effective additive can not only modify the sintering behavior of ZrB 2 ceramic by pinning grains from overgrowth, but also enhance the oxidation resistance by forming a protective surface layer of borosilicate glass or ZrSiO 4. 2,6,9 Meanwhile, it has been shown that the particle size of SiC has important effects on the microstructure and mechanical property of ZrB 2-SiC composites. 10,11 Thus nano-sized
Naturally occurring single crystals of bixbyite, (Fe,Mn)2O3, from the Thomas Mountain Range in Utah, U.S.A., were studied via (scanning) transmission electron microscopy (S)TEM. With up to 5 cm edge length, these mineral specimens are the largest bixbyite crystals found worldwide. Their hexahedral shapes are often modified by {211} facets at the corners and small {211} truncations along their cube edges. Characteristic lamellar defects, running parallel to the {100} planes, can be observed via TEM imaging. The defects are, according to EDS analyses, attributed to the tetragonal manganese silicate braunite, Mn7[SiO12]. In the present study, electron nano-diffraction and atomic resolution (S)TEM were employed to verify the presence of braunite lamellae and to investigate their orientation relationship with bixbyite. The analysis confirmed an epitaxial intergrowth of both phases, with their main-axes being parallel and the unique c-axis of braunite always aligned perpendicularly to the lamellar plane. Moreover, small rectangular-shaped precipitates, which had been, due to their almost identical chemical composition, previously interpreted as small bixbyite inclusions within the host crystal, were often observed in contact with the braunite lamellae. Electron nano-diffraction and atomic resolution (S)TEM imaging revealed these crystallites not to be bixbyite but jacobsite, a cubic iron-manganese spinel with the stoichiometric formula MnFe2O4, whose occurrence in this unique context had not been reported before. Moreover, due to the higher temperatures needed for spinel crystallization, the occurrence of jacobsite may serve as a geo-thermometer. (S)TEM in conjunction with automated crystal orientation mapping (ACOM)-TEM showed that no orientation relationship exists between the jacobsite inclusions and the bixbyite/braunite matrix. Nevertheless, their characteristic rectangular shape is typically aligned concordantly with the (001) plane of the braunite lamellae. The resulting crystal shape of jacobsite is determined by the presence of the braunite lamellae, while the respective crystallites maintain their freedom of rotation. To the authors’ knowledge, this is a novel observation of exomorphosis of jacobsite, i.e., the change in the habit of the spinel crystallites due to external conditions. Note that the term “exomorphosis” is used here in the mineralogical sense in contrast to the often-used petrological aspect. Based on the TEM results, the formation of the jacobsite precipitates is discussed and a growth model suggested.
SiFeO(N,C)-based ceramic papers were prepared via a one-pot synthesis approach by dip-coating a cellulose-based paper template with a polymeric perhydropolysilazane precursor modified with iron(III)acetylacetonate. The preceramic composites were subsequently pyrolyzed in ammonia atmosphere at 500, 700, and 1000 • C, respectively, and the characteristics of the three resulting ceramic papers were comparatively investigated. Scanning electron microscopy revealed that in each sample, the morphology of the template is successfully transferred on the ceramic system, with the cellulosederived fibers being converted to elemental carbon encased by a SiFeO(N,C) coating. Electron transparent cross-sectional samples for transmission electron microscopy (TEM) were prepared from the ceramic papers, employing a standard ultramicrotomy slice cutting procedure, allowing for a detailed characterization of their in situ generated micro-/nanostructure as well as occurring crystalline phases.TEM imaging and diffraction revealed that depending on pyrolysis temperature a different microstructure with a distinct phase assemblage is generated in the polymer-derived ceramic papers. Crystallization from the polymer precursor starts with the precipitation of wüstite (Fe (1-x) O) nanoparticles at 700 • C inside the ceramic coating and secondary ε-Fe x N at the fiber-coating interface. Upon pyrolysis at 1000 • C however, the sample primarily accommodates metallic αiron nanocrystals that impart ferromagnetic characteristics to the ceramic paper.The results show that the template-assisted polymer-derived ceramic route is a feasible approach in the production of complex ceramic compounds with fibrous paper-like morphology. By adjusting the pyrolysis temperature, microstructure and phase composition of the ceramic paper can be conveniently tailored to the needs of its respective application.
Cellulose-based paper samples were surface-modified by a polymeric single-source precursor prepared from perhydropolysilazane (PHPS) and iron(III)acetylacetonate (Fe(acac) 3 ) and ammonolyzed at 500 • C, 700 • C, 900 • C, and 1000 • C, leading to C/SiFe(N,C)O-based ceramic papers with in situgenerated hierarchical micro/nano-morphology. As reference, cellulose-free samples were prepared under the same conditions. Upon thermal treatment, the microstructure evolutions of the resulting ceramic paper and the reference sample were comparatively investigated. Scanning electron microscopy (SEM) showed that for all temperatures, the ceramic papers exhibit the same morphology as the template, however, with noticeable shrinkage and curling, particularly evident at higher temperatures. X-ray diffraction (XRD) measurements of the reference samples and the ceramic papers showed a similar crystallization behavior and phase evolution in both materials. In the ceramic paper, the crystallization process seems to occur at a later time. The results provide a comprehensive understanding of the investigated C/SiFe(N,C)O-based ceramic system. It was shown that use of the cellulose-based paper template has the benefit of retaining the microstructure and furthermore, apart from transforming the cellulose fibers into turbostratic carbon, does not change the phase evolution during the polymer-to-ceramic transformation, allowing at the same time the manufacturing of novel morphologically complex parts by a convenient one-pot synthesis approach.
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