Origami bellows are formed by folding flat sheets into closed cylindrical structures along predefined creases. As the bellows unfold, the volume of the origami structure will change significantly, offering potential for use as inflatable deployable structures. This paper presents a geometric study of the volume of multi-stable Miura-ori and Kresling bellows, focusing on their application as deployable space habitats. Such habitats would be compactly stowed during launch, before expanding once in orbit. The internal volume ratio between different deployed states is investigated across the geometric design space. As a case study, the SpaceX Falcon 9 payload fairing is chosen for the transportation of space habitats. The stowed volume and effective deployed volume of the origami space habitats are calculated to enable comparison with conventional habitat designs. Optimal designs for the deployment of Miura-ori and Kresling patterned tubular space habitats are obtained using particle swarm optimisation (PSO) techniques. Configurations with significant volume expansion can be found in both patterns, with the Miura-ori patterns achieving higher volume expansion due to their additional radial deployment. A multi-objective PSO (MOPSO) is adopted to identify trade-offs between volumetric deployment and radial expansion ratios for the Miura-ori pattern.
Origami is increasingly used as a source of inspiration in a wide variety of disciplines. In this project, we explore cylindrical origami structures, referred to as “origami bellows”, as novel geometries for orbital space habitats. The dimensions of space habitats are limited by the tight mass and volume constraints imposed by launcher payload fairings. Future deployable habitats based on foldable origami bellows have the potential to achieve large volumes when deployed, while being capable of compacting to smaller stowed configurations for launch. To assess the feasibility of such habitat designs, the deployment performance of a selection of bellows was investigated. Bellows formed from Kresling and Miura-ori patterns were considered; both expand axially, but Miura-ori patterns experience an additional radial expansion. Our scope was also limited to patterns which are stable in both the stowed and deployed configurations. Habitats were judged on their internal and effective volume expansions; the latter being adjusted to account for the practicalities of operating within a complex habitat geometry. We find that significant internal and effective volume expansions are achievable, particularly for Miura-ori geometries. Nonetheless, we make the argument for Kresling patterns as a more practical option due to their simpler geometries, despite smaller volume expansions. We find our Kresling geometries to have effective volumes between 2.5 - 3.6 times greater than a conventional habitat launched in a fairing of equal volume. Our work shows that origami-based designs do indeed have potential to greatly outperform current space habitat designs. Keywords: Origami Bellows, Space Habitats, Deployable Structures
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