Soot
particles are recognized as one of the main sources of air
pollution; therefore, it is an urgent need to eliminate them from
the air effectively. Catalytic combustion is a promising strategy
for soot abatement, yet the development of highly efficient catalysts
is still an important challenge for practical applications. In this
study, novel hierarchical porous K-OMS-2/3DOM-m Ti0.7Si0.3O2 catalysts, in which the Ti0.7Si0.3O2 supports contain ordered macropores and mesopores
and the K-OMS-2 active phase contains micropores, were purposefully
designed and successfully prepared using a simple method. The macropores
and mesopores in the as-prepared catalysts were formed by PMMA and
P123 as templates, and the micropores were brought about by K-OMS-2,
a specific crystal form of cryptomelane. The K-OMS-2/3DOM-m Ti0.7Si0.3O2 catalysts exhibit high catalytic
activity for soot combustion, along with high stability and good resistance
to sulfur and water. Among the synthesized catalysts, K-OMS-2/3DOM-m
Ti0.7Si0.3O2-450 shows the highest
catalytic activity with T
10, T
50, and T
90 values of 288,
333, and 364 °C, respectively. This catalyst also exhibits good
stability after five catalytic cycles with T
10, T
50, and T
90 values in the range of 290 ± 4, 335 ± 4,
and 368 ± 4 °C, respectively. The excellent catalytic performance
in soot combustion associated with high NO oxidation activity is attributed
to the hierarchical pore effect, a synergistic effect between K and
Mn, as well as to doping with Ti. Molecular density functional theory
(DFT) and thermodynamic modeling indicated that both Langmuir–Hinshelwood
and Eley–Rideal mechanisms may operate in the NO to NO2 oxidation on the K-OSM-2 surface, yet the former is energetically
slightly more preferred. Because of their easy synthesis, low cost,
high activity, good stability, and good resistance to sulfur and water,
the developed optimal K-OMS-2/3DOM-m Ti0.7Si0.3O2 catalysts are promising for practical applications
in soot combustion filters.