A polyamide-66 ionised with 6.5 mol% of CaCl2, an optimum heterogeneous nucleator, maximally expedites poly(ethylene terephthalate) crystallisation by medium-concentration ion–dipole interactions.
Electromagnetic forming (EMF), as a high-speed forming technology by applying the electromagnetic forces to manufacture sheet or tube metal parts, has many potential advantages, such as contact-free and resistance to buckling and springback. In this study, EMF is applied to form several panels with stiffened ribs. The distributions and variations of the electromagnetic force, the velocity and the forming height during the EMF process of the bi-directional panel with gird ribs are obtained by numerical simulations, and are analyzed via the comparison to those with the flat panel (non-stiffened) and two uni-directional panels (only with X-direction or Y-direction ribs). It is found that the electromagnetic body force loads simultaneously in the ribs and the webs, and the deformation of the panels is mainly driven by the force in the ribs. The distribution of force in the grid-rib panel can be found as the superposition of the two uni-directional stiffened panels. The velocity distribution for the grid-rib panel is primarily affected by the X-directional ribs, then the Y-directional ribs, and the variation of the velocity are influenced by the force distribution primarily and secondly the inertial effect. Mutual influence of deformation exists between the region undergoing deformation and the deformed or underformed free ends. It is useful to improve forming uniformity via a second discharge at the same position. Comparison between EMF and the brake forming with a stiffened panel shows that the former has more advantages in reducing the defects of springback and buckling.
To enhance the compatibility of poly(ethylene terephthalate) (PET)/liquid crystalline polymer (LCP) composite, thereby mechanically strengthening the PET matrix, an optimally compatibilized composite of chain-extended and-carboxylated PET ionomer and poly(4-hydroxybenzoic acid-ran-6-hydroxy-2-naphthoic acid) (HBA-HNA) was successfully prepared. Upon PET carboxylated chain extension with pyromellitic dianhydride and subsequent ionization with Zn(OH) 2 , the compatibility of the composite was distinctly improved, as verified by the refined dispersed-phase morphology, increased number of refined HBA-HNA fibrils, reduced crystallinity, and improved complex viscosity. Compared with PET, the optimally compatibilized composite displayed a 70.1 and 148.7% increase in Young's modulus and tensile strength, respectively. Tentatively mechanistically, the interfacial interaction may change from weak hydrogen bonding to strong ion-dipole interactions due to the introduction of ionic groups, which remarkably boosts the interfacial compatibility, thereby achieving synergistic effects of the ionization and HBA-HNA inclusion to maximally strengthen PET. It seems that the synergistic ionization/LCP inclusion by a one-pot method establishes a promising preparation approach to commercial PET engineering resins.
Electromagnetic forming (EMF), a technology with advantages of contact-free force and high energy density, generally aims at forming parts by using a fixed coil and one-time discharge. In this study, multi-stage EMF is introduced to form a panel with stiffened grid ribs. The forming rules of the stiffened panel is revealed via analyzing the distribution and evolution of the simulated stress and strain in the ribs and web, where the grid-rib panels were decomposed as the flat panel and two panels with uni-directional ribs (ribs only in X direction or Y direction). It is shown that the forming depth is mainly attributed to the forces on the web, although electromagnetic force is applied on both the ribs and the web, especially, large force on the ribs. The ribs are subjected to uniaxial stress parallel to their directions, and the web is subjected to plane stress in the deformation region. Furthermore, the change of the uniaxial stress characteristic in the X-direction ribs is influenced by the electromagnetic force, reverse bend and inertial effect. The plastic deformation mainly occurs in the Y-direction ribs of the deformation region under a three-direction strain state.
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