This article deals with the experimental grinding of Inconel 718. This material is used for highly stressed components in the nuclear industry, such as combustion turbines. The material is very problematic for machining due to its rapid hardening and high heat generation. Two types of Inconel 718 in the form of testing bars were finished by cylindrical grinding using different cutting conditions and strategies. The main aim is to determine the impact of grinding conditions on the surface quality in terms of surface roughness after grinding. The resulting surface was scanned using an opticalscanning device to observe the topography of the ground surface. The grinding wheel was measured after grinding each bar to observe the wheel wear and the changes of the grinding wheel shape. The spindle load was monitored during grinding to see the effect of different strategies on the grinding process. The results from this work will be used in further studies and contribute to a better understanding of grinding Inconel 718.
This work deals with the effect of the cutting conditions and the spindle tilt on the surface roughness when grinding complex shaped surfaces of Maraging steel MS1 on an ANCA MX7 5-axis tool grinding machine. It is necessary to grind complex shaped surfaces where high surface quality is important and requested. For this experiment was selected a component with a complex shaped surface which was printed on the 3D printer machine from maraging steel MS1. Since grinding of complex surfaces is being investigated, it is necessary to use CAM software for creating an NC program. The aim of this work is to study the effects of the cutting conditions on the grinding of a complex shaped surface in relation to the resulting surface roughness. To do this, it was necessary to design an experiment with the appropriate grinding technology, create a clamp, and create NC data in NX CAM software for grinding the complex shape surfaces on the part.
Grinding is one of the basic finishing operations which can be used for parts made from different materials where high quality and surface accuracy is required. One of these materials is maraging steel 1.2709, which is used for the test samples for tensile testing. In this case, it is very important to achieve good surface quality. Wear of a grinding wheel is best expressed as G-ratio which shows us if the grinding parameters are selected correctly. This article deals with the influence of grinding conditions and grinding wheels on surface roughness and wear of the grinding wheels when grinding tool steel VACO 180 on a 5-axis grinding machine. The experiment was designed to investigate the influence of changes in cutting speed, depth of cut and using two different grinding wheels for these two values. At the end of the article the results from the experiment are summarized and compared.
This work deals with the investigation of the influence of grinding conditions on the surface quality and accuracy of dimensions when grinding complex shaped surfaces on an ANCA MX7 5-axis tool grinder. The upper part of a knee implant was selected as a representative example of a complex shaped surface. NC programs in NX CAM software with a postprocessor from ANCA were created for this work. The aim of this work was to design and implement an experiment to study the influence of cutting conditions during grinding. To carry out this experiment it was necessary to design the technology for grinding the knee implant, create an NC program for grinding, and construct a clamp for the knee implant.
This paper is focused on research in the field of grinding VACO 180 tool steel. Different grinding conditions in terms of several cutting speeds and depths of cut were used for grinding tool steel with CBN grinding wheels. Two CBN grinding wheels with different grain sizes were used for several tests with the same grinding strategy. The influence of the cutting speed and depth of cut on the surface roughness was observed. The different behaviour of both grinding wheels was found during grinding in terms of achieved surface roughness. Higher grain size of the grinding wheel led to higher surface roughness, which increased with cutting speed. However, grinding with deeper cuts showed the opposite effect, and the surface roughness was better at higher cutting speeds. Lower grain size gave a more stable grinding process in terms of achieved surface roughness and lower influence of the cutting speed. However, greater wheel wear occurred during grinding with greater depth of cut. The grinding wheel was dressed before each test to ensure the same grinding ability. The results of this work will be used for a better understanding of the process of grinding tool steel.
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