Rational approaches for achieving fine control of the electrodeposition morphology of Li are required to create commercially-relevant rechargeable Li metal batteries.

An artificial solid electrolyte interphase on aluminum enables aqueous batteries with high specific energy and good reversibility.

Solid‐state batteries enabled by solid‐state polymer electrolytes (SPEs) are under active consideration for their promise as cost‐effective platforms that simultaneously support high‐energy and safe electrochemical energy storage. The limited oxidative stability and poor interfacial charge transport in conventional polymer electrolytes are well known, but difficult challenges must be addressed if high‐voltage intercalating cathodes are to be used in such batteries. Here, ether‐based electrolytes are in situ polymerized by a ring‐opening reaction in the presence of aluminum fluoride (AlF3) to create SPEs inside LiNi0.6Co0.2 Mn0.2O2 (NCM) || Li batteries that are able to overcome both challenges. AlF3 plays a dual role as a Lewis acid catalyst and for the building of fluoridized cathode–electrolyte interphases, protecting both the electrolyte and aluminum current collector from degradation reactions. The solid‐state NCM || Li metal batteries exhibit enhanced specific capacity of 153 mAh g−1 under high areal capacity of 3.0 mAh cm−2. This work offers an important pathway toward solid‐state polymer electrolytes for high‐voltage solid‐state batteries.

The dendritic electrodeposition of lithium, leading to physical orphaning and chemical instability, is considered responsible for the poor reversibility and premature failure of electrochemical cells that utilize Li metal anodes. Herein we critically assess the roles of physical orphaning and chemical instability of electrodeposited Li on electrode reversibility using planar and nonplanar electrode architectures. The nonplanar electrodes allow the morphology of electrodeposited Li to be interrogated in detail and in the absence of complications associated with cell stacking pressure. We find that physical orphaning is a key determinant of the poor reversibility of Li. We report further that fiber-like, dendritic electrodeposition is an intrinsic characteristic of Li, irrespective of the electrolyte solvent chemistry. With guaranteed electronic access to prevent physical loss, we finally show that a Li metal electrode exhibits high levels of reversibility (99.4% CE), even when the metal electrodeposits are in obvious, dendritic morphologies. We take advantage of these findings to create high-loading (7−8 mAh/cm2) Li||LFP full cells with a nearly unity N:P ratio and demonstrate that these cells exhibit good reversibility.

Control of crystallography of metal electrodeposit films has recently emerged as a key to achieving long operating lifetimes in next‐generation batteries. It is reported that the large crystallographic heterogeneity, e.g., broad orientational distribution, that appears characteristic of commercial metal foils, results in rough morphology upon plating/stripping. On this basis, an accumulative roll bonding (ARB) methodology—a severe plastic deformation process—is developed. Zn metal is used as a first example to interrogate the concept. It is demonstrated that the ARB process is highly effective in achieving uniform crystallographic control on macroscopic materials. After the ARB process, the Zn grains exhibit a strong (002) texture (i.e., [002]Zn//ND). The texture transitions from a classical bipolar pattern to a nonclassical unipolar pattern under large nominal strain eliminate the orientational heterogeneity of the foil. The strongly (002)‐textured Zn remarkably improves the plating/stripping performance by nearly two orders of magnitude under practical conditions. The performance improvements are readily scaled to achieve pouch‐type full batteries that deliver exceptional reversibility. The ARB process can, in principle, be applied to any metal chemistry to achieve similar crystallographic uniformity, provided the appropriate temperature and accumulated strains are employed. This concept is evaluated using commercial Li and Na foils, which, unlike Zn (HCP), are BCC crystals. The simple process for creating strong textures in both hexagonal and cubic metals and illustrating the critical role such built‐in crystallography plays underscores opportunities for developing highly reversible thin metal anodes (e.g., hexagonal Zn, Mg, and cubic Li, Na, Ca, Al).