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An efficient oxygen reduction reaction (ORR) offers the potential for clean energy generation in low-temperature, proton-exchange membrane fuel cells running on hydrogen fuel and air. In the past several years, researchers have developed high-performance electrocatalysts for the ORR to address the obstacles of high cost of the Pt catalyst per kilowatt of output power and of declining catalyst activity over time. Current efforts are focused on new catalyst structures that add a secondary metal to change the d-band center and the surface atomic arrangement of the catalyst, altering the chemisorption of those oxygencontaining species that have the largest impact on the ORR kinetics and improving the catalyst activity and cost effectiveness. This Account reviews recent progress in the design of Pt-based ORR electrocatalysts, including improved understanding of the reaction mechanisms and the development of synthetic methods for producing catalysts with high activity and stability. Researchers have made several types of highly active catalysts, including an extended single crystal surface of Pt and its alloy, bimetallic nanoparticles, and self-supported, low-dimensional nanostructures. We focus on the design and synthetic strategies for ORR catalysts including controlling the shape (or facet) and size of Pt and its bimetallic alloys, and controlling the surface composition and structure of core-shell, monolayer, and hollow porous structures. The strong dependence of ORR performance on facet and size suggests that synthesizing nanocrystals with large, highly reactive {111} facets could be as important, if not more important, to increasing their activity as simply making smaller nanoparticles. A newly developed carbon-monoxide (CO)-assisted reduction method produces Pt bimetallic nanoparticles with controlled facets. This CO-based approach works well to control shapes because of the selective CO binding on different, low-indexed metal surfaces. Post-treatment under different gas environments is also important in controlling the elemental distribution, especially the surface composition and the core-shell and bimetallic alloy nanostructures. Besides surface composition and facet, surface strain plays an important role in determining the ORR activity. The surface strain depends on the crystal size, the presence of an interface-lattice mismatch or twinned boundary, and between nanocrystals and extended single crystal surfaces, all of which may be factors in metal alloys. Since the common, effective reaction pathway for the ORR is a four-electron process and the surface binding of oxygen-containing species is typically the limiting step, density functional theory (DFT) calculation is useful for predicting the ORR performance over bimetallic catalysts. Finally, we have noticed there are variations among the published values for activity and durability of ORR catalysts in recent papers. The differences are often due to the data quality and protocols used for carrying out the analysis using a rotating disk electrode (RDE). Thu...

This communication describes the synthesis of Pt-M (M = Au, Ni, Pd) icosahedral nanocrystals based on the gas reducing agent in liquid solution method. Both CO gas and organic surface capping agents play critical roles in stabilizing the icosahedral shape with {111} surfaces. Among the Pt-M alloy icosahedral nanocrystals generated, Pt(3)Ni had an impressive ORR specific activity of 1.83 mA/cm(2)(Pt) and 0.62 A/mg(Pt). Our results further show that the area-specific activity of icosahedral Pt(3)Ni catalysts was about 50% higher than that of the octahedral Pt(3)Ni catalysts (1.26 mA/cm(2)(Pt)), even though both shapes are bound by {111} facets. Density functional theory calculations and molecular dynamics simulations indicate that this improvement may arise from strain-induced electronic effects.

This communication describes the preparation of carbon-supported truncated-octahedral Pt(3)Ni nanoparticle catalysts for the oxygen reduction reaction. Besides the composition, size, and shape controls, this work develops a new butylamine-based surface treatment approach for removing the long-alkane-chain capping agents used in the solution-phase synthesis. These Pt(3)Ni catalysts can have an area-specific activity as high as 850 muA/cm(2)(Pt) at 0.9 V, which is approximately 4 times better than the commercial Pt/C catalyst ( approximately 0.2 mA/cm(2)(Pt) at 0.9 V). The mass activity reached 0.53 A/mg(Pt) at 0.9 V, which is close to a factor of 4 increase in mass activity, the threshold value that allows fuel-cell power trains to become cost-competitive with their internal-combustion counterparts. Our results also show that the mass activities of these carbon-supported Pt(3)Ni nanoparticle catalysts strongly depend on the (111) surface fraction, which validates the results of studies based on Pt(3)Ni extended-single-crystal surfaces, suggesting that further development of catalysts with still higher mass activities is highly plausible.

The shape of metal alloy nanocrystals plays an important role in catalytic performances. Many methods developed so far in controlling the morphologies of nanocrystals are however limited by the synthesis that is often material and shape specific. Here we show using a gas reducing agent in liquid solution (GRAILS) method, different Pt alloy (Pt-M, M = Co, Fe, Ni, Pd) nanocrystals with cubic and octahedral morphologies can be prepared under the same kind of reducing reaction condition. A broad range of compositions can also be obtained for these Pt alloy nanocrystals. Thus, this GRAILS method is a general approach to the preparation of uniform shape and composition-controlled Pt alloy nanocrystals. The area-specific oxygen reduction reaction (ORR) activities of Pt(3)Ni catalysts at 0.9 V are 0.85 mA/cm(2)(Pt) for the nanocubes, and 1.26 mA/cm(2)(Pt) for the nanooctahedra. The ORR mass activity of the octahedral Pt(3)Ni catalyst reaches 0.44 A/mg(Pt).

This work constructively reviewed and predicted the surface strategies for catalytic CO2 reduction with 2D material, nanocluster and single-atom catalysts

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