Self-healing polymeric materials with branched architectures and reversible cross-linking functionalities at the periphery of branches were synthesized by atom transfer radical polymerization (ATRP). Poly(n-butyl acrylate) grafted star polymers were prepared by chain extension ATRP from cross-linked cores comprised of poly(ethylene glycol diacrylate). These polymers were further used as macroinitiators for the consecutive chain extension ATRP of bis(2-methacryloyloxyethyl disulfide) (DSDMA), in which way disulfide reversible cross-links (SS) were introduced at the branch peripheries. The SS cross-linked polymers were then cleaved under reducing conditions to form thiol (SH)-functionalized soluble star polymers. The SH-functionalized star polymer solutions were deposited on silicon wafer substrates and converted to insoluble SS re-cross-linked films via oxidation. The self-healing of prepared polymer films was studied by continuous atomic force microscopy (AFM) imaging of cuts micromachined with the AFM tip and by optical microscopy. The re-cross-linked star polymer (X3) showed a rapid spontaneous self-healing behavior, with the extent of healing dependent on the initial film thickness and the width of the cut. The self-healing behavior observed for this sample was attributed to the regeneration of SS bonds via thiol–disulfide exchange reactions. This study demonstrated the suitability of grafted multiarm polymer architectures as building blocks of self-healing polymeric materials and pointed to the importance of low intrinsic viscosity of material and high accessibility of functional groups responsible for healing.

Several propositions have been made about the mechanism in which Cu 0 mediates controlled radical polymerization that include (1) exclusive activation of an alkyl halide initiator by exceptionally active Cu 0 to generate a propagating radical and a Cu I species, (2) instantaneous disproportionation of Cu I into Cu 0 and Cu II in "catalytic" solvents such as DMSO, and (3) deactivation of the radical by Cu II to establish an equilibrium between active and dormant polymer chains. It was further postulated that the activation and deactivation processes in this technique, entitled single-electron-transfer living radical polymerization (SET-LRP), occur via outersphere electron transfer (OSET) to produce alkyl halide radical anion intermediates. We report herein on our own investigation of the aforementioned mechanism using Cu complexes of tris[2-(dimethylamino)ethyl]amine (Me 6 TREN). Model studies were employed to quantify disproportionation of Cu I /Me 6 TREN in DMSO, DMF, and MeCN, where comproportionation of Cu 0 with Cu II to form Cu I was slow but dominant in all three solvents. Relative activation rates of alkyl halides by Cu 0 and Cu I with Me 6 TREN were studied; reactions catalyzed by Cu I /Me 6 TREN were significantly faster than those employing Cu 0 . Polymerization of methyl acrylate proceeded in a similar manner in both DMSO and MeCN at 25 °C initiated by an alkyl halide using either Cu 0 and Me 6 -TREN, Cu I /Me 6 TREN, or a slow dosing of Cu I /Me 6 TREN. These studies ultimately indicate that in addition to slowly activating alkyl halides Cu 0 also acts as a reducing agent, regenerating Cu I activator from accumulated Cu II , thereby emulating the mechanism activators regenerated by electron transfer in atom transfer radical polymerization (ARGET ATRP). The possibility of OSET among copper species and alkyl halides was evaluated on the basis of literature data and found to be negligible in comparison to an atom transfer process (i.e., innersphere electron transfer).

A poly(n-butyl acrylate)-based star polymer, polyEGDA-(polyBA) n , was synthesized by atom transfer radical polymerization using a modified core-first method. Further polymerization of a disulfide (SS) cross-linking agent bis(2-methacryloyloxyethyl) disulfide from the arm end produced a SS cross-linked star polymer. The disulfide functionality could be cleaved via reducing reactions, generating individual stars containing SH groups at the chain ends. The transformation between SS cross-linked star and SH-star was reversible via repetitive reduction and oxidation. Dynamic light scattering measurements showed that the average diameter of the cleaved star polymer was around 20 nm. The dynamic mechanical properties of these star copolymers were characterized through examination of the temperature dependencies of their shear moduli. The results showed that SS-functionalized star polymers respond to reduction−oxidation conditions, indicating that the disulfide bonds do cleave and re-form. These stimuli responsive star polymers have potential utility as intelligent polymeric materials such as self-healing materials.

A one-pot synthesis of thermally stable core/shell gold nanoparticles (Au-NPs) was developed via surface-initiated atom transfer radical polymerization (ATRP) of n-butyl acrylate (BA) and a dimethacrylate-based cross-linker. The higher reactivity of the cross-linker enabled the formation of a thin cross-linked polymer shell around the surface of the Au-NP before the growth of linear polymer chains from the shell. The cross-linked polymer shell served as a robust protective layer, prevented the dissociation of linear polymer brushes from the surfaces of Au-NPs, and provided the Au-NPs excellent thermal stability at elevated temperature (e.g., 110 degrees C for 24 h). This synthetic method could be easily expanded for preparation of other types of inorganic/polymer nanocomposites with significantly improved stability.

Dual-functional amphiphilic block copolymers, alpha-azido-omega-2-chloroisobutyrate-poly(oligo(ethylene oxide) monomethyl ether methacrylate)-b-poly(n-butyl methacrylate), prepared by atom-transfer radical polymerization were used as dual-reactive surfactants (i.e., macroinitiators for a miniemulsion copolymerization of a monovinyl monomer and divinyl cross-linker as well as surfactants with latent functionality). Because of the amphiphilic nature of the block copolymers used as surfactant/initiators, the polymerization was initiated at the oil-water interface, with polymer chains slowly growing inward in a controlled manner after activation by the catalyst. Polymeric nanocapsules with cross-linked shells and the latent azido functionality were obtained. Introduction of various degradable cross-linking agents into the system resulted in the formation of nanocapsules that were cleaved under specific conditions. The preserved latent alpha-terminal azido groups in the dual-reactive surfactant were utilized to attach a fluorescent dansyl probe and/or atom-transfer radical polymerization initiators to grow linear polymer chains forming an additional shell covalently connected to the nanocapsules.