Prospects of Y 2 O 3 have been more extended as a great promising and creditable material for optical, electronic and mechanical purposes. Y 2 O 3 has been more observed as a fine ceramic which has great material properties: high light transparency, excellent thermal resistance and chemical inertness. But in terms of effective application of Y 2 O 3 , its hard and brittle nature needs to be overcome during the surface machining process. Therefore, the surface machining control of Y 2 O 3 should be conducted carefully. The evaluation for stable and continuous machining should also be investigated in various industrial fields as there are only limited studies on the subject. The lapping process with in-process electrolytic dressing (IED) is widely used for surface machining of hard and brittle materials. In this study, Y 2 O 3 surface machinability was evaluated by using the ultra-precision lapping process with IED method by changing three major variables: applied force, wheel speed and machining time. The most suitable value of Ra 92nm surface roughness was acquired with smooth surface quality from the following machining condition: 7kg of applied force, 60rpm of wheel speed and 30minutes of machining time. After the lapping process, the machining tendency and surface characteristics were analyzed with fracture toughness and Vickers hardness for the evaluation of Y 2 O 3 surface machinability.
Since a fine ceramic is possessed of creditable physical and chemical material properties: high thermal resistance, chemical inertness and frictional wear resistance, its applications have been increasing in various industrial fields. Yttria(Y2O3) ceramic, which is formed of cubic crystal structure, has been considered as a light-transmitting material for an optical application and suitable buffer layer in the electronic industry. And its other applications have been increasing recently. For the effective applications of Yttria ceramic, it needs to improve a surface characteristic such as the waviness and surface roughness. The lapping process with in-process electrolytic dressing(IED) method has been performed in the surface machining of high hard-brittle material. IED method is able to overcome the surface machining defects caused by worn grains and unstable chip discharge during conventional lapping process. However, the machining control should be carefully conducted and investigated about each material because its material properties are different each other and exceedingly sensitive. Taguchi method, called robust design, is a useful method for engineering productivity elevation. It is able to search a powerful factor, which influences optimal process design, in accordance with considering noise factors reduction. When diverse factors influence a result according to complex actions each other, it needs to search optimal condition of factors. Response surface design has been widely used in various industrial fields. It helps to solve process design problems in accordance with robust design of process condition.
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