The problem of metal-composite wing structural optimization is discussed and a strategy is presented. Topology optimization method is applied to provide load transferring path of structure for concept design. Size, shape and other optimization method are used to provide detailed design for individual components. A three-phase optimization method is discussed for fiber reinforced composite laminate skin. Optimal parameters include ply angle, percentage, thickness, layer shape and sequence. The design of laminate for ease of manufacture is based on a set of manufacturing constraints. This paper deals with a total optimal design solution for aileron structure of an aircraft. The result satisfies all the requirements of strength and stability, and has obvious effect of weight loss.
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