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Development of low-cost and high-performance oxygen evolution reaction catalysts is keyto implementing polymer electrolyte membrane water electrolyzers for hydrogen production. Iridiumbased oxides are the state-of-the-art acidic oxygen evolution reactio catalysts but still suffer from inadequate activity and stability, and iridium's scarcity motivates the discovery of catalysts with lower iridium loadings. Here we report a mass-selected iridium-tantalum oxide catalyst prepared by a magnetron-based cluster source with considerably reduced noble-metal loadings beyond a commercial IrO2 catalyst. A sensitive electrochemistry/mass-spectrometry instrument coupled with isotope labelling was employed to investigate the oxygen production rate under dynamic operating conditions to account for the occurrence of side reactions and quantify the number of surface active sites. Iridium-tantalum oxide nanoparticles smaller than 2 nm exhibit a mass activity of 1.2 ± 0.5 kA g Ir -1 and a turnover frequency of 2.3 ± 0.9 s -1 at 320 mV overpotential, which are two and four times higher than those of mass-selected IrO2, respectively. Density functional theory calculations reveal that special iridium coordinations and the lowered aqueous decomposition free energy might be responsible for the enhanced performance.Water electrolysis (2H2O → 2H2 + O2) driven by renewable power sources (for example, solar and wind) offers a sustainable strategy to store energy in the form of hydrogen fuel 1,2 . The polymer electrolyte membrane water electrolyzer (PEM-WE) operating in acidic media serves as a promising technology for such energy conversion and is preferable to alkaline conditions for hydrogen production because of its high current density, fast response, stable operation performance and low cross-over under pressurized

In recent years, due to its inherent flexibility, magnetron-sputtering has been widely used to synthesise bi-metallic nanoparticles (NPs) via subsequent inert-gas cooling and gas-phase condensation of the sputtered atomic vapour. Utilising two separate sputter targets allows for good control over composition. Simultaneously, it involves fast kinetics and non-equilibrium processes, which can trap the nascent NPs into metastable configurations. In this study, we observed such configurations in immiscible, bi-metallic Ag-Cu NPs by scanning transmission electron microscopy (S/TEM) and electron energy-loss spectroscopy (EELS), and noticed a marked difference in the shape of NPs belonging to Ag- and Cu-rich samples. We explained the formation of Janus or Ag@Cu core/shell metastable structures on the grounds of in-flight mixed NP coalescence. We utilised molecular dynamics (MD) and Monte Carlo (MC) computer simulations to demonstrate that such configurations cannot occur as a result of nanoalloy segregation. Instead, sintering at relatively low temperatures can give rise to metastable structures, which eventually can be stabilised by subsequent quenching. Furthermore, we compared the heteroepitaxial diffusivities along various surfaces of both Ag and Cu NPs, and emphasised the differences between the sintering mechanisms of Ag- and Cu-rich NP compositions: small Cu NPs deform as coherent objects on large Ag NPs, whereas small Ag NPs dissolve into large Cu NPs, with their atoms diffusing along specific directions. Taking advantage of this observation, we propose controlled NP coalescence as a method to engineer mixed NPs of a unique, patterned core@partial-shell structure, which we refer to as a "glass-float" (ukidama) structure.

In this work, we study the formation mechanisms of iron nanoparticles (Fe NPs) grown by magnetron sputtering inert gas condensation and emphasize the decisive kinetics effects that give rise specifically to cubic morphologies. Our experimental results, as well as computer simulations carried out by two different methods, indicate that the cubic shape of Fe NPs is explained by basic differences in the kinetic growth modes of {100} and {110} surfaces rather than surface formation energetics. Both our experimental and theoretical investigations show that the final shape is defined by the combination of the condensation temperature and the rate of atomic deposition onto the growing nanocluster. We, thus, construct a comprehensive deposition rate-temperature diagram of Fe NP shapes and develop an analytical model that predicts the temporal evolution of these properties. Combining the shape diagram and the analytical model, morphological control of Fe NPs during formation is feasible; as such, our method proposes a roadmap for experimentalists to engineer NPs of desired shapes for targeted applications.

It is hard to predict the future of science. For example, when C and its structure were identified from the mass spectra of gas phase carbon clusters, few could have predicted the era of carbon nanotechnology which the discovery introduced. The solubilization and functionalization of C, the identification and then synthesis of carbon nanotubes, and the generation and physics of graphene have made a scale of impact on the international R&D (and to some extent industrial) landscape which could not have been foreseen. Technology emerged from a search for molecules of astrochemical interest in the interstellar gas. This little sketch provides the authors with the confidence to present here a status report on progress toward another radical future-the synthesis of nanoparticles (typically metals) on an industrial scale without solvents and consequently effluents, without salts and their sometimes accompanying toxicity, with minimal prospects for unwanted nanoparticle escape into the environment, with a high degree of precision in the control of the size, shape and composition of the nanoparticles produced and with applications from catalysts and sensors to photonics, electronics and theranostics. In fact, our story begins in exactly the same place as the origin of the nanocarbon era-the generation and mass selection of free atomic clusters in a vacuum chamber. The steps along the path so far include deposition of such beams of clusters onto surfaces in vacuum, elucidation of the key elements of the cluster-surface interaction, and demonstrations of the potential applications of deposited clusters. The principal present challenges, formidable but solvable, are the necessary scale-up of cluster beam deposition from the nanogram to the gram scale and beyond, and the processing and integration of the nanoclusters into appropriate functional architectures, such as powders for heterogeneous catalysis, i.e., the formulation engineering problem. The research which is addressing these challenges is illustrated in this Account by examples of cluster production (on the traditional nanogram scale), emphasizing self-selection of size, controlled generation of nonspherical shapes, and nonspherical binary nanoparticles; by the scale-up of cluster beam production by orders of magnitude with the magnetron sputtering, gas condensation cluster source, and especially the Matrix Assembly Cluster Source (MACS); and by promising demonstrations of deposited clusters in gas sensing and in heterogeneous catalysis (this on the gram scale) in relevant environments (both liquid and vapor phases). The impact on manufacturing engineering of the new paradigm described here is undoubtedly radical; the prospects for economic success are, as usual, full of uncertainties. Let the readers form their own judgements.

To this day, engineering nanoalloys beyond bimetallic compositions has scarcely been within the scope of physical deposition methods due to the complex, nonequilibrium processes they entail. Here, we report a gas-phase synthesis strategy for the growth of multimetallic nanoparticles: magnetron-sputtering inert-gas condensation from neighboring monoelemental targets provides the necessary compositional flexibility, whereas in-depth atomistic computer simulations elucidate the fast kinetics of nucleation and growth that determines the resultant structures. We fabricated consistently trimetallic Au−Pt−Pd nanoparticles, a system of major importance for heterogeneous catalysis applications. Using high-resolution transmission electron microscopy, we established their physical and chemical ordering: Au/Pt-rich core@Pd-shell atomic arrangements were identified for particles containing substantial amounts of all elements. Decomposing the growth process into basic steps by molecular dynamics simulations, we identified a fundamental difference between Au/Pt and Pd growth dynamics: Au/Pt electronic arrangements favor the formation of dimer nuclei instead of larger-size clusters, thus significantly slowing down their growth rate. Consequently, larger Pd particles formed considerably faster and incorporated small Au and Pt clusters by means of inflight decoration and coalescence. A broad range of icosahedral, truncated-octahedral, and spheroidal face-centered cubic trimetallic nanoparticles were reproduced in simulations, in good agreement with experimental particles. Comparing them with their expected equilibrium structures obtained by Monte Carlo simulations, we identified the particles as metastable, due to outof-equilibrium growth conditions. We aspire that our in-depth study will constitute a significant advance toward establishing gas-phase aggregation as a standard method for the fabrication of complex nanoparticles by design.

Magnetron‐sputtering inert‐gas condensation is an emerging technique offering single‐step, chemical‐free synthesis of nanoparticles with well‐defined morphologies optimized for specific applications. In this study, the authors report a flexible approach to produce Fe nanocubes as building blocks for high‐performance NO2 gas sensor devices, and hybrid FeAu nanocubes with magneto‐plasmonic properties. Considering that nucleation happens within a short distance from the sputtering target, the authors utilize the high‐permeability and resultant screening effect induced by magnetic Fe targets of various thicknesses to manipulate the magnetic field configuration and plasma confinement. The authors thus readily switch from bimodal to single‐Gaussian size distributions of Fe nanocubes by modifying their primordial thermal environments, as explained by a combination of modeling methods. Simultaneously, the authors obtain a material yield increase of more than one order of magnitude compared to experiments using postgrowth mass filtration. The effectiveness of the method is demonstrated by the deposition of Fe nanocubes on microhotplate devices, leading to unprecedented NO2 detection performance for Fe‐based chemoresistive gas sensors. The exceedingly low detection limit down to 3 ppb is attributed to a morphological change in operando from Fe/Fe‐oxide core/shell to specific hollow‐nanocube structures, as revealed by in situ environmental transmission electron microscopy.

We report a facile single-step synthesis of ternary hybrid nanoparticles (NPs) composed of multiple dumbbell-like iron-silver (FeAg) cores encapsulated by a silicon (Si) shell using a versatile co-sputter gas-condensation technique. In comparison to previously reported binary magneto-plasmonic NPs, the advantage conferred by a Si shell is to bind the multiple magneto-plasmonic (FeAg) cores together and prevent them from aggregation at the same time. Further, we demonstrate that the size of the NPs and number of cores in each NP can be modulated over a wide range by tuning the experimental parameters.