Abstract:We introduce the concept of mechanically stretchable optical waveguides. The technology to fabricate these waveguides is based on a cost-efficient replication method, employing commercially available polydimethylsiloxane (PDMS) materials. Furthermore, VCSELs (λ = 850 nm) and photodiodes, embedded in a flexible package, were integrated with the waveguides to obtain a truly bendable, stretchable and mechanically deformable optical link. Since these sources and detectors were integrated, it was possible to determine the influence of bending and stretching on the waveguide performance. Appl. Phys. Lett. 85, 3435-3437 (2004). 7. J. A. Rogers, T. Someya, and Y. Huang, "Materials and mechanics for stretchable electronics," Science 327, 1603Science 327, -1607Science 327, (2010. 8. T. Sekitani, Y. Noguchi, K. Hata, T. Fukushima, T. Aida, and T. Someya, "A rubberlike stretchable active matrix using elastic conductors," Science 321, 1468Science 321, -1472Science 321, (2008. 9. D. Pham, H. Subbaraman, M. Chen, X. Xu, and R. Chen, "Self-aligned carbon nanotube thin-film transistors on flexible substrates with novel source -drain contact and multilayer metal interconnection," IEEE Trans. Nanotechnol. 11, 44-50 (2012).

Tactile shear stresses play an important role in the medical field and robotics. To monitor these stresses in situ, there is a need for unobtrusive flexible sensors that can be wrapped around curved surfaces or moving body parts. The presented sensor is based on changing coupling of optical power between a verticalcavity surface-emitting laser (VCSEL) and a photodiode facing each other and separated by a deformable transducer layer. The required optoelectronic components were embedded in a polymer foil of only 40 m thick, yielding a very thin and flexible total sensor stack of 250 m thick. In the linear part of the range (between 2 and 5.5 N), the sensitivity of the prototype was 350 A/N; the maximum measurable force was 5.5 N. However, by selecting the appropriate deformable sensor transducer material, the sensitivity and range can be tuned for a specific application.

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Thin and flexible photonic sensor foils are proposed, fabricated, and tested as a promising alternative for monitoring composite structures. Sensor foils are implemented using two different optical polymers and as such optimized for multi‐axial sensing and embedding within composite materials, respectively. It is first shown that those sensor foils allow multi‐axial strain sensing by multiplexing a multitude of Bragg grating sensors in a rosette configuration. Secondly, those sensors can be realized in very thin foils (down to 50 µm) making them suitable for embedding in composite materials during their production. This is proven by visually inspecting and by testing the functionality of the embedded sensors. Finally, owing to their low Young's modulus and flexibility, polymer sensor foils can be bent to small curvature radii and withstand large elongations. Herein, the sensors are bent down to a radius of 11 mm, and elongated by 1.4% without losing functionality.

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A novel platform based on evanescent wave sensing in the 6.5 to 7.5 µm wavelength range is presented with the example of toluene detection in an aqueous solution. The overall sensing platform consists of a germanium-on-silicon waveguide with a functionalized mesoporous silica cladding and integrated microlenses for alignment-tolerant backside optical interfacing with a tunable laser spectrometer. Hydrophobic functionalization of the mesoporous cladding allows enrichment of apolar analyte molecules and prevents strong interaction of water with the evanescent wave. The sensing performance was evaluated for aqueous toluene standards resulting in a limit of detection of 7 ppm. Recorded adsorption/desorption profiles followed Freundlich adsorption isotherms with rapid equilibration and resulting sensor response times of a few seconds. This indicates that continuous monitoring of contaminants in water is possible. A significant increase in LOD can be expected by likely improvements to the spectrometer noise floor which, expressed as a relative standard deviation of 100% lines, is currently in the range of 10 −2 A.U.

Light sheet microscopy is a relatively new form of fluorescence microscopy that has been receiving a lot of attention recently. The strong points of the technique, such as high signal to noise ratio and its reduced photodamage of fluorescently labelled samples, come from its unique feature to illuminate only a thin plane in the sample that coincides with the focal plane of the detection lens. Typically this requires two closely positioned perpendicular objective lenses, one for detection and one for illumination. Apart from the fact that this special configuration of objective lenses is incompatible with standard microscope bodies, it is particularly problematic for high-resolution lenses which typically have a short working distance. To address these issues we developed sample holders with an integrated micromirror to perform single lens light sheet microscopy, also known as single objective single plane illumination microscopy (SoSPIM). The first design is based on a wet-etched silicon substrate, the second on a microfabricated polished polymer plug. We achieved an on-chip light sheet thickness of 2.3 μm (FWHM) at 638 nm with the polymer micromirror and of 1.7 μm (FWHM) at 638 nm with the silicon micromirror, comparable to reported light sheet thicknesses obtained on dedicated light sheet microscopes. A marked contrast improvement was obtained with both sample holders as compared to classic epi-fluorescence microscopy. In order to evaluate whether this technology could be made available on a larger scale, in a next step we evaluated the optical quality of inexpensive replicas from both types of master molds. We found that replicas from the polished polymer based mold have an optical quality close to that of the master component, while replicas from the silicon based mold were of slightly lower but still acceptable quality. The suitability of the replicated polymer based sample holder for single-lens light sheet microscopy was finally demonstrated by imaging breast cancer spheroids.

Thin and flexible sensor foils are very suitable for unobtrusive integration with mechanical structures and allow monitoring for example strain and temperature while minimally interfering with the operation of those structures. Electrical strain gages have long been used for this purpose, but optical strain sensors based on Bragg gratings are gaining importance because of their improved accuracy, insusceptibility to electromagnetic interference, and multiplexing capability, thereby drastically reducing the amount of interconnection cables required. This paper reports on thin polymer sensor foils that can be used as photonic strain gage or temperature sensors, using several Bragg grating sensors multiplexed in a single polymer waveguide. Compared to commercially available optical fibers with Bragg grating sensors, our planar approach allows fabricating multiple, closely spaced sensors in well-defined directions in the same plane realizing photonic strain gage rosettes. While most of the reported Bragg grating sensors operate around a wavelength of 1550 nm, the sensors in the current paper operate around a wavelength of 850 nm, where the material losses are the lowest. This was accomplished by imprinting gratings with pitches 280 nm, 285 nm, and 290 nm at the core-cladding interface of an imprinted single mode waveguide with cross-sectional dimensions 3 × 3 µm2. We show that it is possible to realize high-quality imprinted single mode waveguides, with gratings, having only a very thin residual layer which is important to limit bend losses or cross-talk with neighboring waveguides. The strain and temperature sensitivity of the Bragg grating sensors was found to be 0.85 pm/µε and −150 pm/°C, respectively. These values correspond well with those of previously reported sensors based on the same materials but operating around 1550 nm, taking into account that sensitivity scales with the wavelength.