Previous successful tests and promising results of a Centrifugal Particle Receiver (CentRec) for high temperature solar applications has been achieved in a lab scale prototype with 7.5 kWth [1, 2, 3]. In a next step this receiver technology is scaled up to higher thermal power for a future pilot plant. This paper presents the optimization methodology of the design and technical solutions. It describes the manufacturing and assembly of the prototype and first tests and results of the commissioning including cold particle tests and prototype costs. Finally the paper gives an outlook on the planned further steps regarding hot lab tests and solar tests.
Particle receivers achieve significantly higher temperatures than state of the art molten salt solar towers. The centrifugal particle receiver is a direct absorption receiver with a simple control of the residence time of the particles in the receiver. The paper describes the cold testing including mechanics of the particle film and first hot testing using a 100 kW el infrared heater.
A complete set of innovations are combined to a new heliostat of minimum cost. The main improvements are a monolithic sandwich-cantilever-arm concentrator of low material and fabrication cost, a lay down of the panels during storms to reduce the maximum wind loading of the structure, and a closed loop control to reduce the accuracy requirements on the mechanical components of the tracker. The design of the main heliostat components is described. The dimensioning of the heliostat is based on wind loads determined by wind tunnel tests. The resulting cost reduction and an outlook on possible modifications for further cost reduction is given.
The centrifugal particle receiver "CentRec" is a solar tower receiver development by DLR based on a direct absorption receiver concept especially suitable for high temperature process heat and electricity generation applications. Ceramic particles are used as heat transfer and storage medium for temperatures up to 1000°C. A centrifugal particle receiver system including a CentRec receiver prototype has been tested up to 965°C average receiver outlet temperature in the research platform of DLR's test facility Juelich Solar Tower, Germany. This paper describes the first test results with a focus on first operational experiences.
One direct absorption receiver concept currently investigated at the DLR is the Centrifugal Particle Receiver (CentRec®). Successful tests and promising results of this receiver design have been achieved in a Proof-of-Concept scale with 7.5 kW thermal power and 900°C particle temperature in 2014. Based on these results the prototype has been scaled up to 2.5 MW thermal power for a future pilot plant. Lab tests have been carried out with infrared heaters. In a next step the prototype has been prepared to be tested on-sun in a test setup in the Juelich Solar Tower, Germany. The tests aim to demonstrate high temperature operation and to evaluate the performance of the system. The test setup consists of a centrifugal receiver integrated into the tower and a closed loop particle transport system. The transport system includes an air cooling system to cool down the particles at the receiver outlet, cold particle storage, belt bucket elevator, hopper and particle metering system. While the 2.5 MWth receiver prototype has been developed in a former project, the further infrastructure for the on-sun tests needed to be designed, manufactured and installed. The system is equipped with measurement instrumentation, data acquisition system and control software. Manufacturing of all main components has been completed. Installation of the test setup started in November 2016 and finished in June 2017. Cold and hot commissioning have been carried out from July 2017 until September 2017. On-sun tests started in September 2017. Receiver tests up to 775°C/1,430°F receiver outlet temperature and more than 900°C/1,650°F particle temperature in the receiver have already been achieved. Tests up to 900°C particle outlet temperature are planned at different load levels and will be conducted until summer 2018. This paper describes the test setup for a centrifugal particle receiver system, presenting design, installation and commissioning of the system. It presents test results of first on-sun tests and gives an outlook on further steps regarding solar tests planned for 2018.
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