Leakage flows between stationary and rotating components are one of the main sources for losses in turbo machines. Therefore, their reduction is a main goal in the design of modern aircraft engines. Contactless seals, mainly labyrinth seals are key elements either to seal rotating parts or to control the amount of leakage flow for internal use in the secondary air system. Even though new seal types like, brush seals, carbon seals etc. will be seen more often in advanced gas turbines, labyrinth seals will continue to play an important role in the primary and secondary air system and thus improved design tools are a necessity for more efficient and reliable engines. In the design process but also during the life time of the engine the characterization of contactless seals e.g. their discharge behavior, the development of the circumferential velocity (swirl) and the loss induced total temperature increase (windage heating) are of special interest for designers and operators. Despite of today’s efficient CFD methods, analytical models remain a valuable tool as they provide for reasonably estimates fast with small computational effort. Additionally, analytical models are especially suited to improve the understanding of the complex interdependency of the aforementioned parameters. As one limit of the swirl in rotating seals, the equilibrium swirl is defined in this paper and a simple method to determine its value is presented. In this context, the influences of the rotor-stator area ratio and the stator roughness on the equilibrium swirl are taken into account. In the case the inlet swirl is known or can be estimated with reasonable confidence an analytical approach to determine the swirl development from chamber to chamber is proposed. Given this swirl development along the seal axis, the overall total temperature increase can be calculated. Based on the final dimensionless equation for the total temperature change the interdependent influences of discharge behavior, swirl development and the total temperature increase on each other are discussed.
The ever-increasing requirements on gas turbine efficiency and the simultaneous demand for reduced emissions, necessitate much more accurate calculations of the combustion process and combustor wall temperatures. Thermal history paints (THPs) is an innovative alternative to the established measurement techniques, but so far only a limited number of tests have been conducted under real engine conditions. A typical THP comprises oxide ceramic pigments and a water-based binder. The ceramic is synthesized to be amorphous and when heated it crystallizes, permanently changing the microstructure. The ceramic is doped with lanthanide ions to make it phosphorescent and as the structure of the material changes, so do the phosphorescent properties of the material. By measuring the phosphorescence, the maximum temperature of exposure can be determined, enabling postoperation measurements at ambient conditions. This paper describes a test in which THP was applied to an impingement-cooled front panel from a combustor of an industrial gas turbine. The panel was instrumented with a thermocouple (TC), and thermal paint was applied to the cold side of the impingement plate. The THP was applied to the hot-gas side of this plate for validation against the other measurement techniques and to evaluate its resilience against the reacting hot gas environment. The durability and temperature results of the three different measurement techniques are discussed. It is shown that the THP exhibited greater durability compared to the conventional thermal paint. Furthermore, the new technology provided detailed measurements indicating local temperature variations and global variations over the complete component.
The ever-increasing requirements on gas turbine efficiency, which are at least partially met by increasing firing temperatures, and the simultaneous demand for reduced emissions, necessitate much more accurate calculations of the combustion process and combustor wall temperatures. Thermocouples give locally very accurate measurements of these temperatures, but there is a practical limit to the amount of measurement points. Thermal paints are another established measurement technique, but are toxic and at the same time require dedicated, short-duration tests. Thermal History Paints (THPs) provide an innovative alternative to the aforementioned techniques, but so far only a limited number of tests has been conducted under real engine conditions. THPs are similar in their chemical and physical make-up to conventional thermographic phosphors which have been successfully used in gas turbine applications for on-line temperature detection before. A typical THP comprises of oxide ceramic pigments and a water based binder. The ceramic is synthesized to be amorphous and when heated it crystallizes, permanently changing the microstructure. The ceramic is doped with lanthanide ions to make it phosphorescent. The lanthanide ions act as atomic level sensors and as the structure of the material changes, so do the phosphorescent properties of the material. By measuring the phosphorescence the maximum temperature of exposure can be determined through calibration, enabling post operation measurements at ambient conditions. This paper describes a test in which THP was applied to an impingement-cooled front panel from a combustor of an industrial gas turbine. Since this component sees a wide range of temperatures, it is ideally suited for the testing of the measurement techniques under real engine conditions. The panel was instrumented with a thermocouple and thermal paint was applied to the cold side of the impingement plate. THP was applied to the hot-gas side of this plate for validation against the other measurement techniques and to evaluate its resilience against the reacting hot gas environment. The durability and temperature results of the three different measurement techniques are discussed. The results demonstrate the benefits of THPs as a new temperature profiling technique. It is shown that the THP exhibited greater durability compared to the conventional thermal paint. Furthermore, the new technology provided detailed measurements down to millimeters indicating local temperature variations and global variations over the complete component.
The flame structure and the limits of operation of a lean premixed swirl flame were experimentally investigated under piloted and nonpiloted conditions. Flame stabilization and blow out limits are discussed with respect to pilot fuel injection and combustor liner cooling for lean operating conditions. Two distinctly different flow patterns are found to develop depending on piloting and liner cooling parameters. These flow patterns are characterized with respect to flame stability, blow out limits, combustion noise, and emissions. The combustion system explored consists of a single burner similar to the burners used in Siemens annular combustion systems. The burner feeds a distinctively nonadiabatic combustion chamber operated with natural gas under atmospheric pressure. Liner cooling is mimicked by purely convective cooling and an additional flow of “leakage air” injected into the combustion chamber. Both additional air flow and the pilot fuel ratio were found to have a strong influence on the flow structure and stability of the flame close to the lean blow off (LBO) limit. It is shown by laser Doppler velocimetry that the angle of the swirl cone is strongly affected by pilot fuel injection. Two distinct types of flow patterns are observed close to LBO in this large scale setup: While nonpiloted flames exhibit tight cone angles and small inner recirculation zones (IRZs), sufficient piloting results in a wide cone angle and a large IRZ. Only in the latter case, the main flow becomes attached to the combustor liner. Flame structures deduced from flow fields and CH-chemiluminescence images depend on both the pilot fuel injection and liner cooling.
The flame structure and the limits of operation of a lean premixed swirl flame were experimentally investigated under piloted and non-piloted conditions. Flame stabilization and blow out limits are discussed with respect to pilot fuel injection and combustor liner cooling for lean operating conditions. Two distinctly different flow patterns are found to develop depending on piloting and liner cooling parameters. These flow patterns are characterized with respect to flame stability, blow out limits, combustion noise and emissions. The combustion system explored consists of a single burner similar to the burners used in Siemens annular combustion systems. The burner feeds a distinctively non-adiabatic combustion chamber operated with natural gas under atmospheric pressure. Liner cooling is mimicked by purely convective cooling and an additional flow of ‘leakage air’ injected into the combustion chamber. Both, this additional air flow and the pilot fuel ratio were found to have a strong influence on the flow structure and stability of the flame close to the lean blow off limit (LBO). It is shown by Laser Doppler Velocimetry (LDV) that the angle of the swirl cone is strongly affected by pilot fuel injection. Two distinct types of flow patterns are observed close to LBO in this large scale setup: While non-piloted flames exhibit tight cone angles and small inner recirculation zones (IRZ), sufficient piloting results in a wide cone angle and a large IRZ. Only in the latter case, the main flow becomes attached to the combustor liner. Flame structures deduced from flow fields and CH-Chemiluminescence images depend on both the pilot fuel injection and liner cooling.
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