Fabric inspection has an importance to prevent the risk of delivering inferior quality product. Until recently, the process was still undertaken offline and manually by humans, which has many drawbacks. The continuous development in computer technology introduces the automated fabric inspection as an effective alternative. In our work, Fast Fourier Transform and Cross-correlation techniques, i.e. linear operations, are first implemented to examine the structure regularity features of the fabric image in the spatial domain. To improve the efficiency of the technique and overcome the problem of detection errors, further thresholding operation is implemented using a level selection filter. Through this filter, the technique is able to detect only the actual or real defects and highlight its exact dimensions. A software package such as Matlab or Scilab is used for this procedure. It is implemented firstly on a simulated plain fabric to determine the most important parameters during the process of defect detection and then to optimize each of them even considering noise. To verify the success of the technique, it is implemented on real plain fabric samples with different colors containing various defects. Several results of the proposed technique for the simulated and real plain fabric structures with the most common defects are presented. Finally, a vision-based fabric inspection prototype that could be accomplished on-loom to inspect the fabric under construction with 100% coverage is proposed.
Six types of 30 tex silk and cotton blended yarns at 50/50 blending ratio were spun in the cotton spinning system in order to study the effects of blending factors on the fiber distribution in the yarn cross-section. The blending factors studied here were the blending methods, intimate and drawframe blending, and the silk waste types, inferior knubbs, filature gum waste and pierced cocoon. A new method of zoning the yarn cross-section has been proposed in order to analyze the fiber migration. Three migration parameters, the Index of Blend Irregularity, the Migration Intensity and the Migration Index were studied in the present work. The intimate blending gave a more homogeneous fiber distribution, with no radial migration tendency. The coarser silk fibers and more irregular in length provided blends that presented non-random heterogeneity. Generally, the silk fibers slightly tended to migrate toward the yarn core.
The microspinning technology has generally been used for cotton in the case of small scale spinning test methods (50 gram fibres). One type of silk fibre waste -pierced cocoonprepared previously as short silk fibre with cut length of 35 mm is blended with cotton fibre to obtain further data concerning two blending techniques in this microspinning, and to compare pure and blended yarns. The intimate (before carding and drawframe blending as well as the roll settings in the drawing system are being examined. The silk content was changed at 0/100, 25/75 and 50/50 ratio for a yarn count of 30 tex. The physical properties, the irregularity and the fibre arrangement as terms of the Index of Blending Irregularity and the Migration Indices of the blended yarns have been studied. In addition, the effects of the blending techniques as well as those of the silk content have been brought to the fore.
The weavability limit and tightness for 2D and 3D woven fabrics is an important factor and depends on many geometric parameters. Based on a comprehensive review of the literature on textile fabric construction and property, and related research on fabric geometry, a study of the weavability limit and tightness relationships of 2D and 3D woven fabrics was undertaken. Experiments were conducted on a representative number of polyester and cotton woven fabrics which have been woven in our workshop, using three machines endowed with different insertion systems (rapier, projectiles and air jet). Afterwards, these woven fabrics have been analyzed in the laboratory to determine their physical and mechanical characteristics using air permeability-meter and KES-F KAWABATA Evaluation System for Fabrics. In this study, the current Booten’s weavability limit and tightness relationships based on Ashenhurst’s, Peirce’s, Love’s, Russell’s, Galuszynskl’s theory and maximum-weavability is reviewed and modified as new relationships to expand their use to general cases (2D and 3D woven fabrics, all fiber materiel, all yarns etc…). The theoretical relationships were examined and found to agree with experimental results. It was concluded that the weavability limit and tightness relationships are useful tools for weavers in predicting whether a proposed fabric construction was weavable and also in predicting and explaining their physical and mechanical properties.
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