We present a new approach to solar concentration where sunlight collected by each lens in a two-dimensional lens array is coupled into a shared, planar waveguide using localized features placed at each lens focus. This geometry yields a thin, flat profile for moderate concentration systems which may be fabricated by low-cost roll manufacture. We provide analyses of tradeoffs and show optimized designs can achieve 90% and 82% optical efficiency at 73x and 300x concentration, respectively. Finally, we present preliminary experimental results of a concentrator using self-aligned reflective coupling features fabricated by exposing molded SU-8 features through the lens array.

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High-concentration solar-power optics require precise two-axis tracking. The planar micro-optic solar concentrator uses a lenslet array over a planar waveguide with small reflective facets at the focal point of each lenslet to couple incident light into the waveguide. The concentrator can use conventional tracking, tilting the entire assembly, but the system geometry also allows tracking by small lateral translation of the lenslet relative to the waveguide. Here, we experimentally demonstrate such microtracking with the existing concentrator optics and present optimized optical designs for systems with higher efficiency and angle range.

Planar micro-optic concentrators are passive optical structures which combine a lens array with faceted microstructures to couple sunlight into a planar slab waveguide. Guided rays propagate within the slab to edge-mounted photovoltaic cells. This paper provides analysis and preliminary experiments describing modifications and additions to the geometry which increase concentration ratios along both the vertical and orthogonal waveguide axes. We present simulated results for a 900x concentrator with 85% optical efficiency, measured results for small-scale experimental systems and briefly discuss implementations using low-cost fabrication on continuous planar waveguides.

Conventional CPV systems focus sunlight directly onto a PV cell, usually through a non-imaging optic to avoid hot spots. In practice, many systems use a shared tracking platform to mount multiple smaller aperture lenses, each concentrating light into an associated PV cell. Scaling this approach to the limit would result in a thin sheet-like geometry. This would be ideal in terms of minimizing the tracking system payload, especially since such thin sheets can be arranged into louvered strips to minimize wind-force loading. However, simply miniaturizing results in a large number of individual PV cells, each needed to be packaged, aligned, and electrically connected. Here we describe for the first time a different optical system approach to solar concentrators, where a thin lens array is combined with a shared multimode waveguide. The benefits of a thin optical design can therefore be achieved with an optimum spacing of the PV cells. The guiding structure is geometrically similar to luminescent solar concentrators, however, in micro-optic waveguide concentrators sunlight is coupled directly into the waveguide without absorption or wavelength conversion. This opens a new design space for high-efficiency CPV systems with the potential for cost reduction in both optics and tracking mechanics. In this paper, we provide optical design and preliminary experimental results of one implementation specifically intended to be compatible with large-scale roll processing. Here the waveguide is a uniform glass sheet, held between the lens array and a corresponding array of micro-mirrors self-aligned to each lens focus during fabrication.