Local ultrasonic resonance spectroscopy (LURS) is a new approach to ultrasound signal analysis, which was necessitated by a novel inspection method capable of the contact-free, localized, broadband generation and detection of ultrasound. By performing a LURS scan, it is possible to detect local mechanical resonances of various features and of the specimen itself. They are highly sensitive to local mechanical properties. By observing different parameters in the frequency spectrum (e.g., resonance amplitude and resonance peak frequency), geometrical, material and condition properties can be visualized for all of the scanning positions. We demonstrate LURS for inspection of a carbon fiber reinforced polymer plate. Local defect resonances of delaminations and a flat-bottom hole were detected in the frequency range from 25 to 110 kHz. Analyzing the higher frequency range (0.3 MHz to 1.5 MHz) of the same scan, the shift of the thickness resonance frequency of the plate and its higher-order resonance frequencies carry the information about the aluminum inclusions. LURS shows an advantage in characterizing the localized features of the specimens via contact-free ultrasonic inspection.
In the rapidly expanding composite industry, novel inspection methods have been developed in recent years. Particularly promising for air-coupled testing are cellular polypropylene transducers which offer better impedance matching to air than piezoelectric transducers. Furthermore, broadband transmitters (laser-induced ultrasound and thermoacoustic emitters) and receivers (optical microphones) have opened a completely new chapter for advanced contact-free ultrasound inspection. X-ray dark-field radiography offers a different approach to detect porosity and microcracks, employing small angle X-ray scattering. These innovative ultrasonic and radiographic alternatives were evaluated in comparison with well-established inspection techniques. We applied thirteen different non-destructive methods to inspect the same specimen (a carbon fiber-reinforced polymer laminate with induced impact damage): air-coupled ultrasound testing (using piezoelectric transducers, broadband optical microphones, cellular polypropylene transducers, and a thermoacoustic emitter), laser-induced ultrasound testing, ultrasonic immersion testing, phased array ultrasonic testing, optically excited lock-in thermography, and X-ray radiography (projectional absorption and dark-field, tomosynthesis, and micro-computed tomography). The inspection methods were qualitatively characterized by comparing the scan results. The conclusions are advantageous for a decision on the optimal method for certain testing constraints.
Air-coupled ultrasound sensors have advantages over contact ultrasound sensors when a sample should not become contaminated or influenced by the couplant or the measurement has to be a fast and automated inline process. Thereby, air-coupled transducers must emit high-energy pulses due to the low air-to-solid power transmission ratios (10−3 to 10−8). Currently used resonant transducers trade bandwidth—a prerequisite for material parameter analysis—against pulse energy. Here we show that a combination of a non-resonant ultrasound emitter and a non-resonant detector enables the generation and detection of pulses that are both high in amplitude (130 dB) and bandwidth (2 µs pulse width). We further show an initial application: the detection of reflections inside of a carbon fiber reinforced plastic plate with thicknesses between 1.7 mm and 10 mm. As the sensors work contact-free, the time of flight and the period of the in-plate reflections are independent parameters. Hence, a variation of ultrasound velocity is distinguishable from a variation of plate thickness and both properties are determined simultaneously. The sensor combination is likely to find numerous industrial applications necessitating high automation capacity and opens possibilities for air-coupled, single-side ultrasonic inspection.
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