This paper is focused on a simple preparation of functional acrylic latex coating binders comprising embedded nanoparticles originating from ZnO and MgO, respectively, in the role of interfacial ionic self-crosslinking agents. The incorporation of surface-untreated powdered nano-oxides into the coating binder was achieved in the course of the latex synthesis performed by a technique of the two-step emulsion polymerization. By means of this technological approach, latexes comprising dispersed nanoparticles in the content of ca 0.5–1.1 wt % (based on solids) were successfully prepared. For the interfacial covalent self-crosslinking, diacetone acrylamide repeat units were introduced into the latex polymer to ensure functionalities for the subsequent reaction with adipic acid dihydrazide. The latex storage stability and coating performance were compared with respect to the type and concentration of the incorporated nanoparticles. It was determined that all latex coating binders comprising nanoparticles exhibited long-term storage stability and provided interfacially crosslinked transparent smooth coating films of high gloss, excellent solvent resistance, and favorable physico-mechanical properties. Moreover, latexes with embedded nanoparticles, which originated from MgO, manifested a pronounced drop in minimum film forming temperature and provided highly water whitening resistant coating films.
This paper deals with the development of acrylic latexes providing high-performance water-resistant coatings. For this purpose, mutual effects of anionic surfactant type (ordinary and polymerizable), covalent intra- and/or interparticle crosslinking (introduced by allyl methacrylate copolymerization and keto-hydrazide reaction, respectively) and ionic crosslinking (provided by nanostructured ZnO additive) were investigated. The latexes were prepared by the standard emulsion polymerization of methyl methacrylate, butyl acrylate and methacrylic acid as the main monomers. The addition of surface-untreated powdered nanostructured ZnO was performed during latex synthesis, resulting in stable latexes comprising dispersed nanosized additive in the content of ca 0.9-1.0 wt.% (based on solids). The coating performance with emphasis on water resistance was evaluated. It was determined that the application of the polymerizable surfactant improved coating adhesion and water-resistance, but it wasn′t able to ensure high water-resistance of coatings. Highly water-resistant coatings were obtained provided that covalent intra- and interparticle crosslinking together with ionic crosslinking were employed in the coating composition, forming densely crosslinked latex films. Moreover, coatings comprising nanostructured ZnO additive displayed a significant antibacterial activity and improved solvent resistance.
This work was devoted to the study of the properties of an acrylate latex-based binder synthesised by semi-continuous emulsion polymerisation. Nanoparticles of zinc oxide (NPsZnO) in an amount of 1.5 wt.% with respect to the polymer content were added to the binder during the synthesis procedure. The binder was then homogenised with various anticorrosion pigments, fillers and additives to obtain model anticorrosion paints. In addition, model paints with expected enhanced antimicrobial resistance designed for the protection of mineral substrates were also formulated and prepared. The effects of NPsZnO on the physico-mechanical properties and on the chemical, anticorrosion and antimicrobial resistance of the paint films were examined. The properties of the paints based on the synthesised binders were also compared to those of a commercial acrylate-type binder. The results show that incorporation of NPsZnO into the latex during the synthesis provided stable polymeric dispersions exhibiting physico-chemical, mechanical and anticorrosion properties that were superior to those of a blank binder (containing no nanoparticles) as well as to the commercial binder. It was also demonstrated that the binder with NPsZnO provided anticorrosion paints that are usable as coatings for environments with a moderate corrosion burden as well as paints for interior applications with reduced biocide contents.
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