Micro-structured organic photovoltaic (OPV) devices on polyethylene terephthalate substrates are produced using direct laser interference patterning (DLIP). The performance of organic solar cells on these substrates is improved by a factor of 1.16, and a power conversion efficiency of 7.70% is achieved. We show that a shorter spatial period of the pattern allows for a stronger light trapping effect in solar cell, as it leads to a longer light path. Moreover, since the patterned structures are located on the outside of the fully encapsulated OPV devices, there are no problems with the roughness induced shunts.
Direct Laser Interference Patterning (DLIP) has shown to be a fabrication technology capable of producing large area periodic surface patterns on almost any kind of material. The produced structures have been used in the past to provide surfaces with new enhanced properties. On the other hand, the industrial use of this technology is still at the beginning due to the lack of appropriate and affordable systems, especially for small and medium enterprises. In this paper, the use of DLIP for the fabrication of periodic structures using different structuring strategies and optical concepts is discussed. Different technological challenges are addressed
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