The communication outposts of the emerging Internet of Things are embodied by ordinary items, which desirably include all-printed flexible sensors, actuators, displays and akin organic electronic interface devices in combination with silicon-based digital signal processing and communication technologies. However, hybrid integration of smart electronic labels is partly hampered due to a lack of technology that (de)multiplex signals between silicon chips and printed electronic devices. Here, we report all-printed 4-to-7 decoders and seven-bit shift registers, including over 100 organic electrochemical transistors each, thus minimizing the number of terminals required to drive monolithically integrated all-printed electrochromic displays. These relatively advanced circuits are enabled by a reduction of the transistor footprint, an effort which includes several further developments of materials and screen printing processes. Our findings demonstrate that digital circuits based on organic electrochemical transistors (OECTs) provide a unique bridge between all-printed organic electronics (OEs) and low-cost silicon chip technology for Internet of Things applications.
The potential of the screen printing method for large-scale production of organic electrochemical transistors (OECTs), combining high production yield with low cost, is here demonstrated. Fully screen-printed OECTs of 1 mm2 area, based on poly(3,4-ethylenedioxythiophene) doped with poly(styrensulfonate) (PEDOT:PSS), have been manufactured on flexible polyethylene terephthalate (PET) substrates. The goal of this project effort has been to explore and develop the printing processing to enable high yield and stable transistor parameters, targeting miniaturized digital OECT circuits for large-scale integration (LSI). Of the 760 OECTs manufactured in one batch on a PET sheet, only two devices were found malfunctioning, thus achieving an overall manufacturing yield of 99.7%. A drain current ON/OFF ratio at least equal to 400 was applied as the strict exclusion principle for the yield, motivated by proper operation in LSI circuits. This consistent performance of low-footprint OECTs allows for the integration of PEDOT:PSS-based OECTs into complex logic circuits operating at high stability and accuracy.
Low‐voltage operating organic electronic circuits with long‐term stability characteristics are receiving increasing attention because of the growing demands for power efficient electronics in Internet of Things applications. To realize such circuits, inverters, the fundamental constituents of many circuits, with stable transfer characteristics should be designed to provide low‐power consumption. Here, a rational inverter design, based on fully screen printed p‐type organic electrochemical transistors with a channel size of 150 × 80 µm2, is explored for driving conditions with input voltage levels that differs of about 1 V. Further, three different inverter circuits are explored, including resistor ladders with resistor values ranging from tens of kΩ to a few MΩ. The performance of single inverters, 3‐stage cascaded inverters and 3‐stage ring oscillators are characterized with respect to output voltage levels, propagation delay, static power consumption, voltage gain, and operational frequency window. Depending on the application, the key performance parameters of the inverter can be optimized by the specific combination of the input voltage levels and the resistor ladder values. A few of the inverters are in fact fully functional up to 30 Hz, even when using input voltage levels as low as (0 V, 1 V).
A flexible, electrochromic, active matrix addressed display (AMAD) is demonstrated. The monolithically integrated AMAD, which contains a 3 × 3 array of organic electrochromic smart pixels (OESPs), is manufactured on a plastic substrate solely using screen printing. Each OESP is based on the combination of one organic electrochromic display (OECD) and one organic electrochemical transistor (OECT), where both devices are screen printed into multilayered vertical architectures. The conduction state of the OECT enables control of the color state of its corresponding OECD, thereby circumventing cross‐talk effects in the resulting AMAD device. The manufacturing approach also involves electrical wires, which connect each OECD with its corresponding OECT and also serve as the addressing lines of the resulting AMAD device, that are formed by screen printing of an ink based on either silver or nanocopper.
Here, we report all-screen printed display driver circuits, based on organic electrochemical transistors (OECTs), and their monolithic integration with organic electrochromic displays (OECDs). Both OECTs and OECDs operate at low voltages and have similar device architectures, and, notably, they rely on the very same electroactive material as well as on the same electrochemical switching mechanism. This then allows us to manufacture OECT-OECD circuits in a concurrent manufacturing process entirely based on screen printing methods. By taking advantage of the high current throughput capability of OECTs, we further demonstrate their ability to control the light emission in traditional light-emitting diodes (LEDs), where the actual LED addressing is achieved by an OECT-based decoder circuit. The possibility to monolithically integrate all-screen printed OECTs and OECDs on flexible plastic foils paves the way for distributed smart sensor labels and similar Internet of Things applications.
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