Activated carbonates facilitate the preparation of polycarbonates based on monomers that are unsuitable for traditional melt polymerization at high temperatures. Bis(methyl salicyl) carbonate (BMSC) clearly shows reactivity benefits over diphenyl carbonate in melt polymerization reactions, resulting in shorter reaction times and reduced heat exposure during polymerization. The increased reactivity enables the melt polymerization of a wide range of monomers, as demonstrated by two examples using volatile resorcinol and sterically hindered tert-butyl hydroquinone as monomers in the preparation of (co) polycarbonates.

Microphase separation of bio-based soft blocks in a hard isosorbide polycarbonate enabled the preparation of a transparent bio-based engineering plastic with improved mechanical properties and processability at milder conditions. The ability to process these isosorbide-containing polycarbonates at lower temperatures in combination with a lower polymerization temperature due to the use of the activated bis(methyl salicyl) carbonate as the carbonate source avoided the undesired elimination of β-hydrogens, which is commonly observed in isosorbide-containing polymers. Preparation of a wide range of custom samples with varying combinations of soft blocks, followed by characterization and statistical analysis, enabled the identification of the correlations between composition and mechanical and thermal properties, resulting in an optimized engineering plastic with facile processing, transparency, and ductility combined with >84% renewable content.

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To achieve good mechanical properties of carbon fibre-reinforced polycarbonate composites, the fibre-matrix adhesion must be dialled to an optimum level. The electrolytic surface treatment of carbon fibres during their production is one of the possible means of adapting the surface characteristics of the fibres. The production of a range of tailored fibres with varying surface treatments (adjusting the current, potential, and conductivity) was followed by contact angle, inverse gas chromatography and X-ray photoelectron spectroscopy measurements, which revealed a significant increase in polarity and hydroxyl, carboxyl, and nitrile groups on the fibre surface. Accordingly, an increase in the fibre-matrix interaction indicated by a higher interfacial shear strength was observed with the single fibre pull-out force-displacement curves. The statistical analysis identified the correlation between the process settings, fibre surface characteristics, and the performance of the fibres during single fibre pull-out testing.

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High molar mass polycarbonate is synthesized via a solution transcarbonation of bis(methyl salicyl) carbonate and bisphenol‐A at temperatures between 60 and 160 °C without the removal of the condensate, allowing the incorporation of thermosensitive monomers into polycarbonate. Kinetic and equilibrium studies show that the polymerization is 20–30 times faster at 120 °C compared to 60 °C, whereas the equilibrium Mw increases from 11 × 103 g mol−1 at 120 °C to 16 × 103 g mol−1 at 60 °C. This polycondensation is characterized by very high equilibrium constants ranging from 0.8 × 103 at 160 °C to 4.1 × 103 at 60 °C, corresponding to standard enthalpies and entropies of polymerization: −19 kJ mol−1 < ΔH0 < −11 kJ mol−1 and 13 J mol−1 K−1 < ΔS0 < 28 J mol−1 K−1. Without removal of the condensate, the system is shown to be dynamic and completely reversible when changing the temperature. Good predictability of this polycondensation is reported, where only at very low starting monomer concentrations, the formation of cyclics leads to deviations from the predicted behavior.

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