The formability and geometrical accuracy in incremental sheet forming can be increased using a force-controlled support tool. The main problems in using such a kinematic support tool is the positioning of forming and support tools, while maintaining force magnitude and alignment. A new tool for this was developed systematically using a morphological box. It uses a spring controlled rotation of the tool tip to maintain the force. Since the rotation axis is not in line with the tool tip axis and the tool tip can freely rotate around its axis, roll friction conditions can be achieved. The center of gravity of the rotating part of the tool is placed in the rotating axis and the force is therefore independent from the alignment of the tool in space. It has a mechanical stop with locking option in the vertical position and is therefore also fully usable as a forming tool. While the prototype is manually controlled, concepts for a fully automated version have been designed, as well. First tests are in line with results described in literature, showing that direction and magnitude of force have an influence on the formability.
-In the course of frequently altering energy saving regulations, numerous buildings have to be comprehensively refurbished to meet the rising energy-efficiency standards in order to protect the global environment and to save resources. However, available materials as well as adaptable design concepts for additional energy-saving insulation layers are not yet convincing in terms of their long term recyclability nor variation of shape. Therefore, we investigate the application of foam concrete onto bare walls of existing buildings to gain a façade finish which is highly insulating, easily recyclable and at the same time promises to be individually designable due to the properties of the raw material mixture. To ensure controllable as well as reproducible application and to react to changing working methods in architecture and construction, the research focuses on the automatized application of foam concrete using a robotic setup.We analyzed manual application strategies of foam concrete, considering parameters of handcraft, used tools as well as the reaction on varying material characteristics during application. Based on the analysis results, we present a concept for the robotic application of foam concrete, including suggestions regarding end effectors, robot programming and surface design planning.
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