Low pressure radio frequency plasma-assisted deposition of 1-isopropyl-4methyl-1,4-cyclohexadiene thin films was investigated for different polymerization conditions. Transparent, environmentally stable and flexible, these organic films are promising candidates for organic photovoltaics (OPV) and flexible electronics applications, where they can be used as encapsulating coatings and insulating interlayers. The effect of deposition RF power on optical properties of the films was limited, with all films being optically transparent, with refractive indices in a range of 1.57-1.58 at 500 nm. The optical band gap (E g) of ~3 eV fell into the insulating E g region, decreasing for films fabricated at higher RF power. Independent of deposition conditions, the surfaces were smooth and defect-free, with uniformly distributed morphological features and average roughness between 0.30 nm (at 10 W) and 0.21 nm (at 75 W). Films fabricated at higher deposition power displayed enhanced resistance to delamination and wear, and improved hardness, from 0.40 GPa for 10 W to 0.58 GPa for 75 W at a load of 700 μN. From an application perspective, it is therefore possible to tune the mechanical and morphological properties of these films without compromising their optical transparency or insulating property.
Investigations on the wetting, solubility and chemical composition of plasma polymer thin films provide an insight into the feasibility of implementing these polymeric materials in organic electronics, particularly where wet solution processing is involved. In this study, thin films were prepared from 1-isopropyl-4-methyl-1,4-cyclohexadiene (γ-Terpinene) using radio frequency (RF) plasma polymerization. FTIR showed the polymers to be structurally dissimilar to the original monomer and highly cross-linked, where the loss of original functional groups and the degree of cross-linking increased with deposition power. The polymer surfaces were hydrocarbon-rich, with oxygen present in the form of O-H and C=O functional groups. The oxygen content decreased with deposition power, with films becoming more hydrophobic and, thus, less wettable. The advancing and receding contact angles were investigated, and the water advancing contact angle was found to increase from 63.14° to 73.53° for thin films prepared with an RF power of 10 W to 75 W. The wetting envelopes for the surfaces were constructed to enable the prediction of the surfaces' wettability for other solvents. The effect of roughness on the wetting behaviour of the films was insignificant. The polymers were determined to resist solubilization in solvents commonly used in the deposition of organic semiconducting layers, including chloroform and chlorobenzene, with higher stability observed in films fabricated at higher RF power.
OPEN ACCESSCoatings 2014, 4 528
Understanding the polymerization mechanism of a precursor is indispensable to enhance the requisite material properties. In situ mass spectroscopy and X‐ray photoelectron spectroscopy is used in this study to understand the RF plasma polymerization of γ‐terpinene. High‐resolution mass spectra positive ion mass spectrometry data of the plasma phase demonstrates the presence of oligomeric species of the type [M+H]+ and [2M+H]+, where M represents a unit of the starting material. In addition, there is abundant fragmented species, with most dominant being [M+] (136 m/z), C10H13+ (133 m/z), C9H11+ (119 m/z), and C7H9+ (93 m/z). The results reported in this manuscript enables to comprehend the relationship between the degree of incorporation of oxygen and the rate of deposition with the input RF power.
Optically transparent, smooth, defect-free, chemically inert and with good adhesion to a variety of substrates, plasma polymers from plant-derived secondary metabolites have been identified as promising encapsulating materials for organic electronics and photovoltaics. Here, we demonstrate that an encapsulating layer of plasma polymerized γ-terpinene reduces degradation-related loss in conversion efficiency in PCPDTBT:PC70BM solar cells under ambient operating conditions. The stability of γ-terpinene films was then investigated under extreme UV irradiation conditions as a function of deposition power. When exposed to ambient air, prolonged exposure to UV–A and UV–B light led to notable ageing of the polymer. Photooxidation was identified as the main mechanism of degradation, confirmed by significantly slower ageing when oxygen was restricted through the use of a quartz cover. Under unnatural high-energy UV–C irradiation, significant photochemical degradation and oxidation occurred even in an oxygen-poor environment.
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