Low‐light applications provide an exciting market opportunity for organic solar cells (OSCs). However, so far, studies have only considered OSCs of limited commercial viability. Herein, the applicability of a fully‐scalable, flexible, inverted non‐fullerene acceptor (NFA) containing OSC is demonstrated by showing its superior performance to silicon under low‐light, achieving 40 µW cm−2 maximum power output at 1300 lx illumination. The effect of parasitic resistance and dark current on low‐light performance are identified. Furthermore, an atmosphere sensitive light‐soaking (LS) effect, critical for low‐light performance and resulting in undesirable S‐shaped current‐voltage characteristics, is analyzed. By employing different interlayers and photoactive layers (PALs) the origin of this LS effect is identified as poor electron extraction at the electron transport layer (ETL)/PAL interface when the common ETL ZnO is used. Two strategies are implemented to overcome the LS effect: replacement of ZnO with SnO2 nanoparticles to reduce ETL sub‐gap electron trap states or tuning the NFA energy levels to optimize interfacial energetics. Finally, the commercial viability of these LS‐free devices is demonstrated by fabricating fully printed large‐area modules (21.6 cm2) achieving a maximum power output of 17.2 µW cm−2, providing the most relevant example of the currently obtainable performance in commercial low‐light OSCs.

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Tests on organic photovoltaics (OPV) mini modules, fabricated through a R2R process, in air and without hazardous solvents have been conducted in order to compare their outdoor performance, in Belo Horizonte, Brazil, and Bangor, North Wales, and assess the impact of the latitude and climate of the installation on the power generation and modules' lifetime. The test showed different profiles of degradation for each region and formulation, with a surprisingly faster degradation in Bangor. One of the possible sources of the increased degradation is the greater levels of condensation observed in Bangor. To verify the impact of condensation on the module stability, indoor tests have been conducted to relate the dew point depression to module degradation times. The results show that condensation is a significant stress factor in OPV and should be considered more prominently in reliability studies.

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The lifetime and stability of organic photovoltaics (OPVs) are the key factors that influence the technology used to scale up and commercialize OPVs. High-performing and reliable devices are used to fabricate the devices of choice. Materials and methods that can be used to prevent the degradation of organic materials, enabling better OPV applications, are being increasingly researched in recent years. Herein, we present the surface modification process of a commercial, flexible barrier film based on polyethylene terephthalate (PET). A sol-gel deposition method was used to modify the surface. Two scalable coating techniques, spray- and bar-coating, were investigated as the processing methods. Treated films were optically, morphologically, and topologically characterized. The modification of the barrier film surface increased the surface hydrophobicity of the bar-coated and spray-coated treated films. This was validated by the contact angle measurements. OPV roll-to-roll (R2R) mini-modules with 4.2% power conversion efficiency were fabricated and encapsulated with the treated films. The lifetime and stability were assessed by conducting accelerated aging tests based on the ISOS-D-3 protocol. The spray-coating technique provided a more stable layer than the bar-coating technique, and the lifetime of the OPV modules encapsulated in spray-coated treated barrier films was increased. Surface modification has been demonstrated to be a promising approach for not only improving the barrier film properties (resulting in the improved lifetimes of the modules) but also reducing the extents of reflectance losses in the OPV modules post encapsulation.