High-pressure torsion (HPT) is one of the major severe plastic deformation (SPD) procedures where bulk metals, in the shape of a disk, achieve exceptional grain refinement at ambient temperatures. HPT has been applied for the consolidation of metallic powders and the bonding of machining chips whereas there are very limited reports examining the application of HPT for the production of new metal systems and the formation of nanocomposites. Accordingly, this investigation was initiated to evaluate the potential for the formation of a metal matrix nanocomposite (MMNC) by processing two commercial metal disks of an Al-1050 alloy and a ZK60 magnesium alloy through HPT under 6.0 GPa for 20 turns at room temperature. Evolutions in microstructure, mechanical properties including hardness and plasticity and the tribological properties were examined in the MMNC region of the processed Al-Mg system. The significance of post-deformation annealing (PDA) at 573 K for 1 hour was investigated by the change in microstructure and the enhancement in mechanical properties and wear resistance of the HPT-processed MMNC. This study demonstrates the promising feasibility of using HPT to fabricate a wide range of hybrid MMNCs from simple metals and for applying PDA for further improvement of the essential mechanical and tribological properties in the synthesized alloy systems.
High-pressure torsion (HPT) is used to investigate the formation of a new metal system by the direct bonding of separate disks of Al and Cu by processing at room temperature under a compressive pressure of 6.0 GPa and with increasing numbers of HPT turns up to 60. A detailed examination of the microstructure and a phase analysis reveal the presence of three intermetallic compounds, Al 2 Cu, AlCu, and Al 4 Cu 9 , in the nanostructured Al matrix with a grain size of %30 nm. Processing by HPT leads to the formation of a metal-matrix nanocomposite with extreme hardness near the edge of the Al-Cu disks after 60 HPT turns. Experiments show that the estimated wear rates exhibit an improvement in wear resistance while maintaining low wear rates for high applied loads up to %40-50 N under dry sliding conditions. The results confirm that there is a significant potential for using HPT processing in the joining and bonding of dissimilar metals at room temperature and in the expeditious fabrication of a wide range of new metal systems having enhanced mechanical and functional properties.
Significance of grain refinement on microstructure and mechanical properties of an Al-3% Mg alloy processed by high-pressure torsion, Journal of Alloys and Compounds (2016), doi: 10.1016/ j.jallcom.2016 This is a PDF file of an unedited manuscript that has been accepted for publication. As a service to our customers we are providing this early version of the manuscript. The manuscript will undergo copyediting, typesetting, and review of the resulting proof before it is published in its final form. Please note that during the production process errors may be discovered which could affect the content, and all legal disclaimers that apply to the journal pertain.
Chalcogenide perovskites have emerged as a new class of electronic materials, but fundamental properties and applications of chalcogenide perovskites remain limited by the lack of high quality epitaxial thin films. We report epitaxial thin film growth of BaZrS3, a prototypical chalcogenide,
Nanostructuring of bulk metals is now well documented with the development of severe plastic deformation (SPD) for improving the physical and mechanical properties of engineering materials. Processing by high-pressure torsion (HPT), which was developed initially as a grain refinement technique, was extended recently to the mechanical bonding of dissimilar metals during nanostrcturing which generally involves significant microstructural heterogeneity. Here we introduce, for the first time, a bulk metastable Al-Mg supersaturated solid solution by the diffusion bonding of separate Al and Mg metal solids at room temperature using HPT. Exceptional hardness was achieved homogeneously throughout the metastable alloy with a record maximum supersaturated Mg content of ~38.5 at.% in the Al matrix having a grain size of ~35–40 nm. Our results demonstrate the synthesis of a bulk nanocrystalline metastable alloy with good microstructural stability at room temperature where such bulk solids are not yet reported for mechanical alloying by powder metallurgy.
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