Previous results have shown that tows of SiC Nicalon fibers are sensitive to the phenomenon of delayed failure, at temperatures below 700°C. The present paper examines the static fatigue of Hi‐Nicalon and Hi‐Nicalon S when subjected to constant load, at temperatures between 500° and 800°C in air. Multifilament tows and single filaments were tested. Experimental data show that the rupture times of tows depend on the applied stress according to the conventional power law tσn=A. In contrast, the stress‐rupture time data obtained on single filaments exhibit significant scatter. A model based on slow crack growth in single filaments shows that the stress‐rupture of fiber tows follows the conventional time power law. The dependence on temperature was introduced. The model allowed sound calculations of tow lifetimes and characteristics of the slow crack growth phenomenon to be extracted from the tow stress‐rupture time data.
Relations between fracture toughness and fiber/matrix interphases were examined on various SiC/SiC composites made by chemical vapor infiltration (CVI) and reinforced with woven fiber bundles. Strong and weak fiber/matrix bondings were obtained using multilayered interphases consisting of various combinations of carbon and SiC layers of different thickness and using fibers which had been previously treated. Fracture toughness was estimated using the J‐ integral and using strain energy release rate computed with a model taking into account the presence of a process zone of matrix microcracks. Both approaches evidenced similar trends. It appeared that higher toughness was obtained with those composites possessing strong interphases and subject to dense matrix microcracking.
The static fatigue of SiC-based fiber bundles and single fibers has been examined in previous papers, with emphasis placed on the analysis of the stress-rupture time data, and on the modelling of delayed failure from slow crack growth. The present paper investigates the oxidation of the fibers during static fatigue, at temperatures in the intermediate temperature range (5001-8001C). Two oxidation-induced phenomena have been evidenced: the formation of a thin silica film at the surface of fibers and the delayed failure of fiber bundles and single filaments. The stress-rupture time data are interpreted with respect to the chemical and structural characteristics of fibers, and to the oxide film growth rate. The structural analysis of the fibers was carried out using scanning electron microscopy and Auger electron spectroscopy. Delayed failure was found to result from slow crack propagation from surface defects, as a result of the consumption of the free carbon at grain boundaries and the local stresses induced by the SiC-SiO 2 transformation at the crack tip. The respective contributions of these phenomena to static fatigue are discussed.
The creep behavior of Hi‐Nicalon, Hi‐Nicalon S, and Tyranno SA3 fibers is investigated at temperatures up to 1700°C. Tensile tests were carried out on a high‐capability fiber testing apparatus in which the fiber is heated uniformly under vacuum. Analysis of initial microstructure and composition of fibers was performed using various techniques. All the fibers experienced a steady‐state creep. Primary creep was found to be more or less significant depending on fiber microstructure. Steady‐state creep was shown to result from grain‐boundary sliding. Activation energy and stress exponents were determined. Creep mechanisms are discussed on the basis of activation energy and stress exponent data. Finally, tertiary creep was observed at very high temperatures. Tertiary creep was related to volatilization of SiC. Results are discussed with respect to fiber microstructure.
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