A research program is under way at the Idaho National Laboratory to assess the performance of solid-oxide cells operating in the steam electrolysis mode for hydrogen production over a temperature range of 800 to 900ºC. The research program includes both experimental and modeling activities. Selected results from both activities are presented in this paper. Experimental results were obtained from a ten-cell planar electrolysis stack, fabricated by Ceramatec 1 , Inc. The electrolysis cells are electrolyte-supported, with scandiastabilized zirconia electrolytes (~140 µm thick), nickel-cermet steam/hydrogen electrodes, and manganite air-side electrodes. The metallic interconnect plates are fabricated from ferritic stainless steel. The experiments were performed over a range of steam inlet mole fractions (0.1 -0.6), gas flow rates (1000 -4000 sccm), and current densities (0 to 0.38 A/cm 2 ). Hydrogen production rates up to 90 Normal liters per hour were demonstrated. Stack performance is shown to be dependent on inlet steam flow rate. A three-dimensional computational fluid dynamics (CFD) model was also created to model high-temperature steam electrolysis in a planar solid oxide electrolysis cell (SOEC). The model represents a single cell as it would exist in the experimental electrolysis stack. Mass, momentum, energy, and species conservation and transport are provided via the core features of the commercial CFD code FLUENT 1 . A solid-oxide fuel cell (SOFC) model adds the electrochemical reactions and loss mechanisms and computation of the electric field throughout the cell. The FLUENT SOFC user-defined subroutine was modified for this work to allow for operation in the SOEC mode. Model results provide detailed profiles of temperature, Nernst potential, operating potential, anode-side gas composition, cathode-side gas composition, current density and hydrogen production over a range of stack operating conditions. Mean model results are shown to compare favorably with the experimental results obtained from the ten-cell stack tested at INL.
This paper presents results of recent experiments on simultaneous high-temperature electrolysis (coelectrolysis) of steam and carbon dioxide using solid-oxide electrolysis cells. Coelectrolysis is complicated by the fact that the reverse shift reaction occurs concurrently with the electrolytic reduction reactions. All reactions must be properly accounted for when evaluating results. Electrochemical performance of the button cells and stacks was evaluated over a range of temperatures, compositions, and flow rates. The apparatus used for these tests is heavily instrumented, with precision mass-flow controllers, online dewpoint and CO2 sensors, and numerous pressure and temperature measurement stations. It also includes a gas chromatograph for analyzing outlet gas compositions. Comparisons of measured compositions to predictions obtained from a chemical equilibrium coelectrolysis model are presented, along with corresponding polarization curves. Results indicate excellent agreement between predicted and measured outlet compositions. Cell area-specific resistance values were found to be similar for steam electrolysis and coelectrolysis. Coelectrolysis significantly increases the yield of syngas over the reverse water gas shift-reaction equilibrium composition. The process appears to be a promising technique for large-scale syngas production.
A process model has been developed to evaluate the potential performance of a largescale high-temperature co-electrolysis plant for the production of syngas from steam and carbon dioxide. The co-electrolysis process allows for direct electrochemical reduction of the steam -carbon dioxide gas mixture, yielding hydrogen and carbon monoxide, or syngas. The process model has been developed using the Honeywell UniSim systems analysis code. Using this code, a detailed process flow sheet has been defined that includes all the components that would be present in an actual plant such as pumps, compressors, heat exchangers, turbines, and the electrolyzer. Since the electrolyzer is not a standard UniSim component, a custom one-dimensional co-electrolysis model was developed for incorporation into the overall UniSim process flow sheet. The one dimensional co-electrolysis model assumes local chemical equilibrium among the four process-gas species via the gas shift reaction. The electrolyzer model allows for the determination of co-electrolysis outlet temperature, composition (anode and cathode sides); mean Nernst potential, operating voltage and electrolyzer power based on specified inlet gas flow rates, heat loss or gain, current density, and cell area-specific resistance. The one-dimensional electrolyzer model was validated by comparison with results obtained from a fully three dimensional computational fluid dynamics model developed using FLUENT, and by comparison to experimental data. This paper provides representative results obtained from the UniSim flow sheet model for a 300 MW co-electrolysis plant, coupled to a high-temperature gas-cooled nuclear reactor. The coelectrolysis process, coupled to a nuclear reactor,
A one-dimensional model has been developed to predict the thermal and electrochemical behavior of a high-temperature steam electrolysis stack. This electrolyzer model allows for the determination of the average Nernst potential, cell operating voltage, gas outlet temperatures, and electrolyzer efficiency for any specified inlet gas flow rates, current density, cell active area, and external heat loss or gain. The model includes a temperature-dependent area-specific resistance (ASR) that accounts for the significant increase in electrolyte ionic conductivity that occurs with increasing temperature. Model predictions are shown to compare favorably with results obtained from a fully 3-D computational fluid dynamics model. The one-dimensional model was also employed to demonstrate the expected trends in electrolyzer performance over a range of operating conditions including isothermal, adiabatic, constant steam utilization, constant flow rate, and the effects of operating temperature. INTRODUCTIONA research program is under way at the Idaho National Laboratory to assess the performance of solid-oxide cells operating in the steam electrolysis mode for hydrogen production over a temperature range of 800 to 900ºC. The research program includes both experimental and modeling activities.Experimental activities, including both single button-cell testing and stack testing have been documented in several recent publications [e.g., 1-3]. The modeling activities include detailed computational fluid dynamics (CFD) simulations [4] and system-level modeling.In order to evaluate the potential hydrogen-production performance of large-scale high-temperature electrolysis (HTE) operations, we have developed an engineering process model at INL using the commercial system-analysis code HYSYS. Using this code, several detailed process flow sheets have been defined that include all of the components that would be present in an actual HTE plant such as pumps, compressors, heat exchangers, turbines, and the electrolyzer. Since the
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