The assembly of components in the aerospace industry is currently supported by procedures based on work instructions. This documentation describes both the sequence of operations to be performed by operators and fundamental parameters of operation. However, sometimes difficulties arise, either by the difficulty of interpreting the information or because the process is too complex. This communication shows the results of the Project MOON (asseMbly Oriented authOring augmeNted reality) developed by AIRBUS Military. MOON uses 3D information from the industrial Digital Mock-Up to generate assembly instructions and their deployment by applying Augmented Reality technology. A prototype was developed for the electrical harness routing in the frame 36 of the AIRBUS A400M.
This communication describes the experience gained when implementing a Digital Manufacturing methodology to validate the industrial design of the AIRBUS A400M Final Assembly Line using commercial Product Lifecycle Management tools. The implementation project generated a remarkable innovation in the industrialization methods and tools used in AIRBUS Military, contributing to the A400M program success. The document presents: the background and reasons motivating the project, the context, the main barriers identified and the definition of a Final Assembly Line (FAL). An innovative concept of industrial Digital Mock-Up (iDMU) was coined, representing the interoperable grouping of product, processes and manufacturing resources data.
The design and the industrialization of an aircraft, a major component, or an aerostructure is a complex process. An aircraft like the Airbus A400M is composed of about 700,000 parts (excluding standard parts). The parts are assembled into aerostructures and major components, which are designed and manufactured in several countries all over the world. The introduction of new Product Lifecycle Management (PLM) methodologies, procedures and tools, and the need to reduce time-to-market, led Airbus Military to pursue new working methods to deal with complexity. Collaborative Engineering promotes teamwork to develop product, processes and resources from the conceptual phase to the start of the serial production. This paper introduces the main concepts of Collaborative Engineering as a new methodology, procedures and tools to design and develop an aircraft, as Airbus Military is implementing. To make a Proof of Concept (PoC), a pilot project, CALIPSOneo, was launched to support the functional and industrial design process of a medium size aerostructure. The aim is to implement the industrial Digital Mock-Up (iDMU) concept and its exploitation to create shop fl oor documentation.
scite is a Brooklyn-based organization that helps researchers better discover and understand research articles through Smart Citations–citations that display the context of the citation and describe whether the article provides supporting or contrasting evidence. scite is used by students and researchers from around the world and is funded in part by the National Science Foundation and the National Institute on Drug Abuse of the National Institutes of Health.