Recent nanomechanical tests on submicron metal columns and wires have revealed a dramatic increase in yield strength with decreasing sample size. Here, we demonstrate that nanoporous metal foams can be envisioned as a three-dimensional network of ultrahigh-strength nanowires, thus bringing together two seemingly conflicting properties: high strength and high porosity. Specifically, we characterized the size-dependent mechanical properties of nanoporous gold using a combination of nanoindentation, column microcompression, and molecular dynamics simulations. We find that nanoporous gold can be as strong as bulk Au, despite being a highly porous material, and that the ligaments in nanoporous gold approach the theoretical yield strength of Au.

A comprehensive study on the relationship between yield strength, relative density and ligament sizes is presented for nanoporous Au foams. Depth-sensing nanoindentation tests were performed on nanoporous foams ranging from 20 to 42% relative density with ligament sizes ranging from 10 to 900 nm. The Gibson and Ashby yield strength equation for open-cell macro-cellular foams is modified in order to incorporate ligament size effects. This study demonstrates that at the nanoscale, foam strength is governed by ligament size, in addition to relative density. Furthermore, we present the ligament length scale as a new parameter to tailor foam properties and achieve high strength at low densities.

Monolithic nanoporous copper was synthesized by dealloying Mn0.7Cu0.3 by two distinct methods: potentiostatically driven dealloying and free corrosion. Both the ligament size and morphology were found to be highly dependent on the dealloying methods and conditions. For example, ligaments from 16 nm–125 nm were obtained by dealloying either electrochemically or by free corrosion, respectively. Optimization of the starting Mn–Cu alloy microstructure allowed us to synthesize uniform porous structures; but we found cracking to be unavoidable. Despite the presence of unavoidable defects, the nanoporous material still exhibits higher than expected yield strength.

Colloidal solutions of metal nanoparticles are currently among the most studied substrates for sensors based on surface-enhanced Raman scattering (SERS). However, such substrates often suffer from not being cost-effective, reusable, or stable. Here, we develop nanoporous Au as a highly active, tunable, stable, biocompatible, and reusable SERS substrate. Nanoporous Au is prepared by a facile process of free corrosion of AgAu alloys followed by annealing. Results show that nanofoams with average pore widths of ∼250nm exhibit the largest SERS signal for 632.8nm excitation. This is attributed to the electromagnetic SERS enhancement mechanism with additional field localization within pores.

A method to prepare hierarchical porous gold monoliths was developed. Cast hollow Au/Ag spheres, templated by polystyrene beads, were dealloyed to prepare hollow nanoporous shells, and robust gold monoliths with 2% relative density were readily achieved.

Here we present current issues in understanding the mechanical behavior of nanoporous foams as a new class of high yield strength / low density materials. Gold nanoporous foams are used for a systematic study of mechanical properties since they can be synthesized with a wide range of ligaments sizes and densities. Preliminary tests demonstrate that a) Au foams have a fracture behavior dictated by the ligament size, and b) nanoporous Au is a high yield strength material.

Abstract:The addition of chromium and molybdenum to nickel creates alloys with exceptional corrosion resistance in a diverse range of environments. This study examines the complementary roles of Cr and Mo in Ni alloy passivation. Four nickel alloys with varying amounts of chromium and molybdenum were studied in 1 molar salt solutions over a broad pH range. The passive corrosion and breakdown behavior of the alloys suggests that chromium is the primary element influencing general corrosion resistance.The breakdown potential was nearly independent of molybdenum content, while the repassivation potential is strongly dependant on the molybdenum content. This indicates that chromium plays a strong role in maintaining the passivity of the alloy, while molybdenum acts to stabilize the passive film after a localized breakdown event.

No abstract