Abstract. This paper reviews the recent progress and applications of nanoparticles in lubricants as a coolant (cutting fluid) for grinding process. The role of grinding machining in manufacturing and the importance of lubrication fluids during material removal are discussed. In grinding process, coolants are used to improve the surface finish, wheel wear, flush the chips and to reduce the work-piece thermal deformation. The conventional cooling technique, i.e., flood cooling delivers a large amount of fluid and mist which hazardous to the environment and humans. Industries are actively looking for possible ways to reduce the volume of coolants used in metal removing operations due to the economical and ecological impacts. Thus as an alternative, an advanced cooling technique known as Minimum Quantity Lubrication (MQL) has been introduced to the enhance the surface finish, minimize the cost, to reduce the environmental impacts and to reduce the metal cutting fluid consumptions. Nanofluid is a new-fangled class of fluids engineered by dispersing nanometre-size solid particles into base fluids such as water, lubrication oils to further improve the properties of the lubricant or coolant. In addition to advanced cooling technique review, this paper also reviews the application of various nanoparticles and their performance in grinding operations. The performance of nanoparticles related to the cutting forces, surface finish, tool wear, and temperature at the cutting zone are briefly reviewed. The study reveals that the excellent properties of the nanofluid can be beneficial in cooling and lubricating application in the manufacturing process.
Fused deposition modeling (FDM)-3D printing has been the favored technology to build functional components in various industries. The present study investigates infill percentage and infill pattern effects on the printed parts' impact properties through the 3D printing technique using coconut wood-filled PLA composites. Mathematical models are also proposed in the present study with the aim for future property prediction. According to the ASTM standard, fifteen specimens with different parameter combinations were printed using a low-cost FDM 3D printer to evaluate their impact properties. Statistical analysis was performed using MINITAB to validate the experimental data and model development. The experimental outcomes reveal the honeycomb pattern with 75% infill density achieves the highest energy absorption (0.837 J) and impact energy (5.1894 kJ/m 2 ). The p-value from statistical analysis clearly shows that all the impact properties are less than the alpha value of 0.05, suggesting all the properties are vital to determine the impact properties. The validation process affirms that the generated mathematical model for the energy absorbed and the impact energy is reliable at an acceptable level to predict their respective properties. The errors between the experimental value and the predicted value are 3.98% for the energy absorbed and 4.06% for impact energy. The findings are expected to provide insights on the impact behavior of the coconut wood-filled PLA composites prepared by FDM-3D printing and a mathematical model to predict the impact properties.
Abstract.Authors have investigated the influence of the stabilizer (Boric Acid) concentration during the template-assisted electrochemical deposition of Nickel (Ni) nanowires in Anodic Alumina Oxide (AAO) templates. The synthesis was performed using Ni Sulfate Hexahydrate (NiSO 4 .6H 2 O) as metal salts and Boric Acid (H 3 BO 3 ) as a stabilizer. The mixture of both solutions creates electrolyte and utilized for the electrochemical deposition of Ni nanowires. During the experiment, the boric acid concentration varied between 5 g/L, 37.5 g/L and 60 g/L with a deposition temperature of 80 °C (constant). After the electrochemical deposition process, AAO templates were cleaned with distilled water before dissolution in Sodium Hydroxide (NaOH) solution to obtain the freestanding Ni nanowires. Physical properties of the synthesized Ni nanowires were analyzed using Field Emission Scanning Electron Microscopy (FESEM), Energy Dispersive Spectroscopy (EDX) and X-ray Diffraction (XRD). The physical properties of obtained Ni nanowires has eloborated by taking into account the effect of boric acid concentration on the surface morphology, growth length, elemental composition and crystal orientation crystal of the synthesized nickel nanowires. The finding exposes that the boric acid concentration does not influence all aspects in the physicals properties of the synthesized Ni nanowires. The boric acid concentration did not affect the surface texture and crystal orientation. However, shorter Ni nanowires obtained as the concentration of boric acid increased.
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