Three twisted blades of a 1 kW prototype hydrokinetic turbine were designed based on the Blade Element Momentum (BEM) theory with a tip speed ratio of 6.25; a water velocity of 1.5 m/s; an angle of attack and pitch angle of 5 and 0 • , respectively; a power coefficient of 0.4382 and a drive train efficiency of 70%. S822 hydrofoil was used to generate the coordinates of the blade cross-section. Experimental investigations and Computational Fluid Dynamics (CFD) simulations were carried out to estimate the performance of the blade design and know the effect of the section pitch angle on the performance of a horizontal-axis hydrokinetic turbine. The obtained results showed that the increase in the section pitch angle enhanced the performance up to a certain value. Further increase in the section pitch angle resulted in a low performance and a reduction of the rotation velocity, which in turn requires a high gearing ratio of the transmission system.
The design and manufacture of new systems for providing electric power to non-interconnected areas are challenges for engineering. There are several alternatives, including water or wind-power generation systems, where hydrokinetic turbines are highlighted. This work establishes the methodology, identification, and correction of errors generated during the manufacture by machining, using CAD/CAPP/CAM techniques, for an axial hydrokinetic turbine. During the manufacturing process, the generation of an error on the edges of the blades was identified, which was attributed to problems in the design of the model since the degrees of freedom of the manufacturing system used were not considered. For the manufacture of complex surfaces in the design of models, the most extreme points of the surfaces in contact must match the tangent edges to ensure that machining tools can reach them with the trajectories generated from the CAM.
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