In previous studies a new concept of a peroxide cure system for rubber has been reported where scorch safety and mechanical properties are improved at the same time. This new system consists of the use of a combination of a peroxide, a bismaleimide type co-agent and a sulfur spender for the cure of saturated or low-unsaturated rubber. Several mechanical properties have been studied and were found to be improved by using this curing system, such as tensile strength, moduli, compression set and aging. The present paper deals with the understanding of the reported phenomena. Mechanistic studies have been performed with the aim of comprehending the chemistry that takes place during peroxide vulcanization in the presence of a maleimide co-agent and a sulfur spender. From Nuclear Magnetic Resonance and Infrared analysis the loss of the maleimide unsaturation from the co-agent was observed, due to reaction with the sulfur spender. This reaction already takes place at room temperature, thus previous to peroxide decomposition. Further, Model Compound Vulcanization studies were performed using 3-methylpentane as representative model for the saturated rubber backbone. The reaction products of the peroxide vulcanization of 3-methylpentane in the presence of a maleimide type co-agent and a sulfur donor have been analyzed by means of Liquid Chromatography-Mass Spectrometry. Several reaction products have been identified and a reaction mechanism that explains the scorch delay and the property improvement by the new cure system is proposed.
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