This paper discusses the response of seven layer plain and satin weave carbon fabric reinforced composites fabricated using low-cost Vacuum Assisted Resin Infusion Molding (VARIM) process under low-velocity impact loading. Both stitched and unstitched laminates were tested at energy levels ranging 5-50 J using an instrumented drop-weight machine. A 3-cord Kevlar thread was used to stitch the laminate in two orthogonal grid patterns each at a 6 mm pitch: one with 25.4 mm and the other with 12.7 mm grid. Damage due to impact loading was evaluated through ultrasonic nondestructive evaluation (NDE). Results of the study showed the effectiveness of stitching in containing the damage size with 12.7 mm grid stitch samples exhibiting the least damage. Further, satin weave fabric composites exhibit better impact resistance as compared to plain weave fabric composites.
This paper discusses the experimental study on the response of affordable plain and satin weave carbon/epoxy composite laminates subjected to high strain rate compression loading using a modified Compression Split Hopkinson's Pressure Bar (SHPB). 37 layer laminates were manufactured using aerospace grade woven fabrics with SC-15 epoxy resin system utilizing Vacuum Assisted Resin Infusion Molding (VARIM) approach. Samples were subjected to high strain rate compression loading at five different strain rates ranging from 17/s to 817/s in the in-plane as well as through-the-thickness directions using a modified SHPB that facilitates controlled single pulse loading of the sample. High strain rate response was compared with that of static compression. Optical microscopy was used to characterize the failure mechanisms. Results of the study indicate considerable increase in dynamic compression peak stress as compared to static loading, whereas the strain at peak stress was lower by 35-65%. Samples loaded through-the-thickness exhibit higher peak stresses as compared to those loaded in the in-plane direction.KEY WORDS: woven composites, high strain rate, split Hopkinson's pressure bar, resin infusion molding.
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