MCrAlY, M means Co and/or Ni, sprayed coating is used to protect a super alloy substrate from corrosion or oxidation in a gas turbine blade. However, the mechanical properties are not well-known, because there are few proper measurement methods for a thin coating at high temperature. Authors have developed the new easy method to measure the mechanical properties using the lateral compression of a circular tube. The method is useful to apply to a thin coating because it does not need chucking and manufacturing a test piece is very easy. The method is also easily applicable to high temperature measurement. In this study, high temperature mechanical properties, Young's modulus, bending strength and fracture strain, of CoNiCrAlY coatings by HVOF were systematically measured. The results obtained were as follows: Young's modulus and bending strength suddenly decreased beyond 400∼450 °C. The Young's modulus and bending strength thermally treated at higher than 1050 °C was significantly higher than that of virgin CoNiCrAlY coating. It was found that higher thermal treatment in atmosphere was the most effective in increasing the Young's modulus and bending strength. It was also found that the improvement of Young's modulus was primarily caused by not the effect of TGO but the sintering and diffusion of unfused particles. On the contrary, the fracture strain increased beyond 400 °C differently from the bending strength. The fracture strains of CoNiCrAlY thermally treated in vacuum were higher than those of CoNiCrAlY treated in atmosphere. It was found that higher thermal treatment in vacuum was the most effective in increasing the fracture strain.
The recovery and recrystallization behaviors of the high-temperature γ-phase of carbon steel during deformation strongly affect the mechanical properties of steel. However, it is difficult to evaluate such behaviors at a high temperature. This study proposes the deformation behavior of the high-temperature γ-phase of low-carbon steel based on the quantitative observation of dislocation density and vacancies in the Ni–30 mass pct Fe alloy. This alloy was used because its stacking fault energy (60 to 70 mJ m-2) is similar to that of low-carbon steel. Uniaxial compression tests were conducted at a strain rate of 10−3 s−1 and 1473 K (1200 °C) for dynamic recrystallization and at 293 K (20 °C) for work hardening. The compression process was interrupted at different strain values to systematically investigate microstructural changes. The changes in work hardening, recovery, and recrystallization behaviors were obtained from the true stress–true strain curves of the uniaxial compression tests. Further, the microstructure changes during cold and hot uniaxial compression were investigated from the viewpoint of lattice defects by X-ray diffraction, positron annihilation analysis, transmission electron microscopy, and electron backscatter diffraction to comprehend the work hardening, dynamic recovery (DRV), and dynamic recrystallization (DRX). This study helps understand the DRV, DRX, and work hardening behaviors in the γ-phase of the Ni–30 mass pct Fe alloy during cold and hot compression.
This study evaluates phase transformation kinetics under ultrafast cooling using femtosecond X-ray diffraction for the operand measurements of the dislocation densities in Fe–0.1 mass% C–2.0 mass% Mn martensitic steel. To identify the phase transformation mechanism from austenite (γ) to martensite (α′), we used an X-ray free-electron laser and ultrafast heating and cooling techniques. A maximum cooling rate of 4.0 × 103 °C s–1 was achieved using a gas spraying technique, which is applied immediately after ultrafast heating of the sample to 1200 °C at a rate of 1.2 × 104 °C s–1. The cooling rate was sufficient to avoid bainitic transformation, and the transformation during ultrafast cooling was successfully observed. Our results showed that the cooling rate affected the dislocation density of the γ phase at high temperatures, resulting in the formation of a retained γ owing to ultrafast cooling. It was discovered that Fe–0.1 mass% C–2.0 mass% Mn martensitic steels may be in an intermediate phase during the phase transformation from face-centered-cubic γ to body-centered-cubic α′ during ultrafast cooling and that lattice softening occurred in carbon steel immediately above the martensitic-transformation starting temperature. These findings will be beneficial in the study, development, and industrial utilization of functional steels.
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