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Recently, the electrospinning (ES) process has been extensively studied due to its potential applications in various fields, particularly pharmaceutical and biomedical purposes. The production rate using typical ES technology is usually around 0.01–1 g/h, which is lower than pharmaceutical industry production requirements. Therefore, different companies have worked to develop electrospinning equipment, technological solutions, and electrospun materials into large-scale production. Different approaches have been explored to scale-up the production mainly by increasing the nanofiber jet through multiple needles, free-surface technologies, and hybrid methods that use an additional energy source. Among them, needleless and centrifugal methods have gained the most attention and applications. Besides, the production rate reached (450 g/h in some cases) makes these methods feasible in the pharmaceutical industry. The present study overviews and compares the most recent ES approaches successfully developed for nanofibers’ large-scale production and accompanying challenges with some examples of applied approaches in drug delivery systems. Besides, various types of commercial products and devices released to the markets have been mentioned.

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Native and designer cationic antimicrobial peptides are increasingly acknowledged as host defense molecules rather than true antimicrobials. Due to their ability to activate the innate immune system, these structures are used to treat uninfected and bacterially-infected wounds, including those harboring Acinetobacter baumannii. Previously we documented that when administered intramuscularly or topically in liquid formulations, the proline-rich host defense peptide dimer A3-APO accelerates uninfected wound re-epithelization and eliminates systemic and local A. baumannii, methicillin-resistant Staphylococcus aureus and other pathogen load from infected lesions better than conventional antibiotics. In the current study we sought to produce and characterize a novel delivery system, suitable for immediate and convenient application in non-hospital environments. The APO monomer was incorporated into polyvinyl alcohol nanofibers and the complex was polymerized into a solid patch dressing. Mice were subjected to skin abrasion where the wounds were either left uninfected or were inoculated with a near lethal dose of multidrug resistant A. baumannii strain. Analyzed after 3 days, APO monomer-containing patches improved wound appearance significantly better than polymer patches without antibiotics. When compared to colistin, the APO patches accelerated wound healing, and statistically significantly reduced wound size and wound bacterial load. The in vivo antimicrobial effect was more extensive than after intramuscular administration of the peptide drug, by using only one tenth of the active pharmaceutical ingredient. These data suggest that the APO monomer-impregnated nanofiber dressing can be developed as an economical first-line treatment option to skin injuries in general and battlefield burn and blast injuries in particular.

Electrospinning is one of the most widely used techniques for the fabrication of nano/microparticles and nano/microfibers, induced by a high voltage applied to the drug-loaded solution [...]

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Water-soluble, nonionic cellulose-based fibers were prepared from aqueous hydroxypropyl cellulose gels of 5-13-lm diameter by using a highspeed rotary spinning technique. A combination of texture analysis and viscosity measurement was applied to determine the optimum concentration of hydroxypropyl cellulose gels for fiber formation. The examined concentration range of hydroxypropyl cellulose gels was 38-52 % w/w. The textural properties including the adhesiveness of gels of different concentrations were determined based on the loaddistance and load-time curves, while the obtained fiber formation was visually observed with an optical microscope. The texture analysis method enabled the determination of the optimum gel concentration from the point of fiber formation. An unequivocal correlation was determined between the adhesiveness of gels and their fiber-forming ability. The adhesiveness has a local minimum where the productivity of the fiber formation process and the micromorphology of the emitted fibers are optimal. Statistical analysis of the distribution of fiber diameters confirmed that in case of the optimum concentration, the distribution approaches normality. Mechanical properties of the prepared fibers were also evaluated using texture analysis, which indicated that the fibers made of gels of the suggested optimum concentration had the most desirable elastic behavior. An optimum concentration range of hydroxypropyl cellulose exists that enables fiber formation with the required characteristics from the point of further pharmaceutical formulation processing.