The flow in the vaned diffuser of an aeronautical centrifugal compressor designed by Safran Helicopter Engines is analyzed through steady and unsteady pressure measurements at different rotation speeds. The analysis leads to the identification of different operating zones thanks to a new variable, the alternate rate ?. It allows the characterization of a specific behavior of the vaned diffuser consisting of an alternate stall pattern in two adjacent channels of the diffuser. While it is close to zero at low speed, the alternate rate reaches a maximum value at a higher speed before collapsing with a further increase in the rotation speed. Depending on the value reached by the alternate rate, three distinct regimes of the flow within the diffuser can be distinguished. For low ? values, the regime is the most common one with an equivalent flow pattern in each channel of the diffuser. For moderate ? values, a mild difference of the flow fields which develop in two adjacent channels can be observed but it remains time independent. Finally, for high values of ?, the alternate pattern is amplified and becomes time dependent, pulsating together with the mild surge of the entire compressor.
This study concerns a 2.5 pressure ratio centrifugal compressor stage consisting of a splittered unshrouded impeller and a vaned diffuser. The aim of this paper is to investigate the modifications of the flow structure when the operating point moves from peak efficiency to near stall. The investigations are based on the results of unsteady three-dimensional simulations, in a calculation domain comprising all the blade. A detailed analysis is given in the impeller inducer and in the vaned diffuser entry region through time-averaged and unsteady flow field. In the impeller inducer, this study demonstrates that the mass flow reduction from peak efficiency to near stall leads to intensification of the secondary flow effects. The low momentum fluid accumulated near the shroud interacts with the main flow through a shear layer zone. At near stall condition, the interface between the two flow structures becomes unstable leading to vortices development. In the diffuser entry region, by reducing the mass flow, the high incidence angle from the impeller exit induces a separation on the diffuser vane suction side. At near stall operating point, vorticity from the separation is shed into vortex cores which are periodically formed and convected downstream along the suction side.
The present work aims at evaluating the effect of the impeller-diffuser interaction on the control of a hub corner separation, which develops in the radial vaned diffuser of a centrifugal compressor designed and built by Turbomeca, Safran group. Unsteady numerical simulations of the flow in the aspirated centrifugal compressor are then performed. Numerical results are validated by comparison with the available experimental results. The analysis of the numerical flow field shows that the hub-corner separation is not completely removed by the suction, on the contrary to the steady-state results that were obtained in previous work. The boundary layer separation is only translated downstream. Its location is explained by the scrolling of the pressure waves generated by the impeller-diffuser interaction, which strengthen when crossing the diffuser throat. This result highlights the major role played by the impeller-diffuser interaction, which should be taken into account for developing control strategies in radial vaned diffusers, and stresses the shortcoming of the steady-state numerical model when suction is applied.
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