In this work, different sizing agent aqueous dispersions based on polyetherimide (PEI) were elaborated in order to improve the interface between carbon fibers and a thermoplastic matrix (PEEK). The dispersions were obtained by the emulsion/solvent evaporation technique. To optimize the stability and the film formation on the fibers, two surfactants were tested at different concentrations, with different concentrations of PEI. The dispersions obtained were characterized by dynamic light scattering (DLS) and the stability evaluated by analytical centrifugation (LUMiFuge). The selected dispersions were tested for film formation ability by scanning electron microscopy (SEM), and the sizing performance was assessed by observation of the fiber/matrix interface by SEM. The results revealed that an aqueous dispersion of PEI, stabilized by sodium dodecyl sulfate as the surfactant, led to very stable sizing agent aqueous dispersion with ideal film formation and better interface adhesion.

In this study, unidirectional poly(ether ether ketone)/carbon fiber (CF) composite sheets were elaborated with unsized, epoxy-sized, and thermoplastic-sized CFs by hot-press molding. The thermoplastic sizings that we used were poly(ether imide) (PEI) and poly(ether ketone ketone) oligomer aqueous dispersions. Scanning electron microscopy observation of the composites freeze fractures showed that unlike unsized or epoxy-sized CFs, the thermoplastic sizings improved the interaction between the fibers and the matrix. A comparative study of the mechanical relaxations by dynamic mechanical analysis was carried out on the different composites before and after immersion in kerosene. At low temperature, the PEI sizing had a significant influence on the b relaxation, particularly after kerosene immersion. The thermoplastic sizings did not modify the glass-transition temperature but improved the kerosene resistance on the composites.

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This is an author's version published in: http://oatao.univ-toulouse.fr/15720 GRAPHICAL ABSTRACT sonlcator probe Chloroform Emulsion/dispersion in water + SOS Magnetlc stirring 0 0 0 0 0 0In this work, aqueous dispersions of PolyEtherKetoneKetone (PEKK) oligomers were obtained by an emulsion/dispersion solvent evaporation technique. The PEKK oligomers were synthesized by a Friedel-Crafts acylation with a number average degree of polymerization of 4. The synthesized PEKK oligomers had very good thermal stability and spontaneously formed a stable dispersion of swollen micrometric fibers in chloroform. After sonication of the chloroform dispersion in water in the presence of sodium dodecyl sulfate (SDS) and evaporation, we obtained aggregated particles with a mean diameter between 120 and 160 nm, decreasing linearly with the PEKK concentration. The most stable dispersions were obtained with 0.5% wt of surfactant and, at a fixed concentration of SDS, the stability decreased when the PEKK concentration was increased. The different dispersions of PEKK in water were very stable and, after water evaporation, formed homogeneous films for high-performance coating.