Power-to-gas technologies, combining hydrogen produced by water electrolysis with carbon dioxide to produce substitute natural gas (SNG), can support the increased penetration of renewable electricity sources. However, the technical and economic feasibility of these technologies requires the conversion efficiency of the whole process, including the methanation step. This paper provides an experimental performance comparison of three catalytic methanation reactor concepts, a fixed-bed reactor, a millistructured reactor, and a metallic foam reactor with the same nickelalumina catalyst. The response of each reactor was analyzed in light of five performance criteria, representing the methane yield, the reactor compactness, and the maximum temperature elevation. The millistructured reactor channel showed a higher methane space-time yield and volumetric productivity than the other reactors, but a significant catalyst temperature elevation. The metallic foam reactor showed a much lower space-time yield and volumetric productivity, but very good thermal management.
Sintering of nickel particles is a well-known path of deactivation for Ni/Al2O3 catalysts. Considering the CO2 methanation in the context of Power-to-Gas, a sintering study for up to 300 h was performed in a controlled atmosphere between 450 and 600 °C. Since water is a product of the methanation reaction and is known to favor the particle sintering, the H2O:H2 molar ratio was varied in the range 0–3.2. Characterization of the post mortem samples showed sintering of both nickel and support particles. The absence of carbon oxides in the gas feed allows us to rule out other causes of deactivation such as carbon deposits. A sintering law is derived from the loss of metallic surface area with time-on-stream according to local temperature and H2O:H2 molar ratio. An excellent fit of the experimental data was obtained allowing the prediction of the metallic surface area within 15%.
Liquid organic hydrogen carriers (LOHCs) are an interesting alternative for hydrogen storage as the method is based on the reversibility of hydrogenation and dehydrogenation reactions to produce liquid and safe components at room temperature. As hydrogen storage involves a large amount of hydrogen and pure compounds, the design of a three-phase reactor requires the study of gas and liquid-phase kinetics. The gas-phase hydrogenation kinetics of LOHC γ-butyrolactone/1,4-butanediol on a copper-zinc catalyst are investigated here. The experiments were performed with data, taken from the literature, in the temperature and pressure ranges 200–240 °C and 25–35 bar, respectively, for a H2/γ-butyrolactone molar ratio at the reactor inlet of about 90. The best kinetic law takes into account the thermodynamic chemical equilibrium, is based on the associative hydrogen adsorption and is able to simulate temperature and pressure effects. For this model, the confidence intervals are at most 28% for the pre-exponential factors and 4% for the activation energies. Finally, this model will be included in a larger reactor model in order to evaluate the selectivity of the reactions, which may differ depending on whether the reaction takes place in the liquid or gas phase.
scite is a Brooklyn-based organization that helps researchers better discover and understand research articles through Smart Citations–citations that display the context of the citation and describe whether the article provides supporting or contrasting evidence. scite is used by students and researchers from around the world and is funded in part by the National Science Foundation and the National Institute on Drug Abuse of the National Institutes of Health.