Cellulose acetate (CDA) cannot be processed as raw material because it starts to decompose before melting. Triacetin and diacetin were tested to improve CDA processing versus conventional phthalate as environmentally sustainable plasticizers, because of their low toxicity and fast biodegradability. The addition of triacetin and diacetin allowed melt processing of CDA and the results of tensile tests outlined their effect as plasticizers. The values of mechanical properties were compatible with the requirements for applications in rigid packaging. From the results of biodegradation tests it can be concluded that for pure cellulose acetate, complete biodegradation was obtained within 200 days of testing after reinoculation. Incomplete biodegradation was observed for test items with 20% triacetin or with 30% phthalate. After 46 days of incubation, the test samples with 30% plasticizer based on triacetin or triacetin-diacetin were completely biodegraded. These formulations can be selected for the production of compostable blends and/or biocomposites.
Flexible polyurethane foams were prepared from solid waste residue derived from the hydrothermal acid treatment of the Arundo donax L. herbaceous biomass, which produced a very high yield of levulinic acid. An innovative, sustainable, and green liquefaction route was adopted to produce lignin-based flexible polyurethane foams by partially replacing fossil-fuel source polyols with an abundant and renewable hydroxyl source, the Arundo donax L. "lignin-like" residue. Lignin liquefaction was performed in polyolic solvents using microwave irradiation, saving time and energy while ensuring a more sustainable and green approach. Foam production was performed with controlled expansion using the "one-shot" technique. Water was adopted as the only blowing agent, and the isocyanate index (NCO/OH) was kept to less than 100, which reduced the cross-linking degree of the desired foam and increased its flexibility. About 7 wt.% of the conventional petrochemical polyether polyol was replaced with the Arundo donax L. hydrolysis residue. The chemical and mechanical properties of the synthesized foams were compared with those obtained by using a pure technical soda lignin, ProtoBind 1000. The results were characterized by satisfactory mechanical properties, thus closing the biorefinery cycle of Arundo donax L. exploitation.
The present work is focused on the optimization of a green process based on the employment of by-products obtained from wood treatments as raw materials for producing flexible polyurethane foams. More specifically, lignin was employed in flexible polyurethane foams in order to partially replace the usual fossil polyols; therefore glycerol (GLY) and glycerin polyglycidyl ether (EJ 300) were used as the polyol fraction for lignin liquefaction. Polypropylene glycol triol was used as a chain extender in different ratios with liquefaction solvents, and polymeric diphenylmethane diisocyanate as an isocyanate fraction. Liquefaction of lignin was performed by microwave irradiation, thus reducing the processing time and energy required compared to present industrial production processes. All the foams were produced in controlled expansion through the adoption of a 'one-shot' approach, using water as a blowing agent and with an isocyanate index (NCO/OH) of less than 100 to improve the flexibility of the foam. This approach allowed for the substitution of up to 12% of common petro derived polyol with commercial soda lignin. Finally, the foams were characterized, presenting properties that could be modulated as a function of lignin content, GLY/EJ 300 ratio and isocyanate index. The qualities of the foams were compatible with existing materials used for furniture and for the interiors of car seats and couches.
Abstract-The present research reports the investigation of the role of an oligomeric polyadipate plasticizer (206 3NL), and a nucleating agent aromatic sulfonate derivative (LAK301) on thermal behaviours of poly-lactic acid (PLA) evaluated through differential scanning calorimetry (DSC) measurements in order to investigate the separated effect due to the addition of plasticizer and nucleating agent on the thermal behavior of PLA respectively. Binary and ternary systems containing PLA/206 3NL/LAK301 have been developed. All samples have been prepared by melt-blending. The results of the present study show that LAK301 acts as a very efficient nucleating agent by increasing crystallinity percentage from 5.6% in pure PLA to 12% in PLA/LAK301 5%wt/206 3NL, and that (206 3NL) is a compatible plasticizer for PLA as the glass temperature drops down from 59.4 °C in pure PLA to 38.9 °C in blends of PLA-NL 15 wt%. Also the approach of investigating the compatibility in ternary system where the plasticizer and nucleating agent have a synergic effect on thermal properties as well on crystallinity and glass transition temperature of PLA were addressed. In fact in ternary blends of PLA/LAK301/206 3NL with 5 wt% of LAK301 the glass transition temperature was reduced to 30.3 °C and PLA crystallinity increased to 39 wt%.
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