Fused deposition modeling (FDM) is one of the most often-used technologies in additive manufacturing. Several materials are used with this technology, such as poly(lactic acid) (PLA), which is most commonly applied. The mechanical properties of 3D-printed parts depend on the process parameters. This is why, in this study, three-point bending tests were carried out to characterize the influence of build orientation, layer thickness, printing temperature and printing speed on the mechanical properties of PLA samples. Not only the process parameters may affect the mechanical properties, but heat after-treatment also has an influence on them. For this reason, additional samples were printed with optimal process parameters and characterized after pure heat treatment as well as after deformation at a temperature above the glass transition temperature, cooling with applied deformation, and subsequent recovery under heat treatment. These findings are planned to be used in a future study on finger orthoses that could either be printed according to shape or in a flat shape and afterwards heated and bent around the finger.

Myoelectric signals can be used to control prostheses or exoskeletons as well as robots, i.e., devices assisting the user or replacing a missing part of the body. A typical application of myoelectric prostheses is the human hand. Here, the development of a low-cost myoelectric thumb is described, which can either be used as an additional finger or as prosthesis. Combining 3D printing with inexpensive sensors, electrodes, and electronics, the recent project offers the possibility to produce an individualized myoelectric thumb at significantly lower costs than commercial myoelectric prostheses. Alternatively, a second thumb may be supportive for people with special manual tasks. These possibilities are discussed together with disadvantages of a second thumb and drawbacks of the low-cost solution in terms of mechanical properties and wearing comfort. The study shows that a low-cost customized myoelectric thumb can be produced in this way, but further research on controlling the thumb as well as improving motorization are necessarily to make it fully usable for daily tasks.