Hydrometallurgical recovery of zinc from electric arc furnace dust was investigated on a laboratory scale, using aqueous sodium hydroxide solution as a leaching agent. Special attention was paid to the effect of NaOH concentration, temperature and liquid/solid phase ratio on the zinc leachability. It was found that all tested factors increased the leachability, with the maximum efficiency of 88% obtained in a 6 M NaOH solution at a temperature of 80 • C and the liquid/solid phase ratio of 40. The test results confirmed the high selectivity of the zinc leaching agent. In spite of this, complete recovery of zinc from steelmaking dust has proved to be very difficult due to the occurrence of this element in the form of stable and sparingly soluble ZnFe 2 O 4 ferrite. Purification of the solution by cementation and electrolysis gave zinc of purity 99.88% in powder form.
Recent work indicates that the high-velocity oxy-fuel (HVOF) thermal spraying WC–Co coatings have been used to enhance the wear resistance of various engineering components in a variety of industrial environments. In the present work, WC–Co powder, containing Cr particles in an amount of 10%, was deposited on ductile cast iron with the HVOF thermal spray coating technique. An investigation was conducted to determine the role of Cr particles in the WC–Co coating produced with the HVOF technique on microstructure, mechanical, and wear properties in a system of type: WC-Co coating/ductile cast iron. The microstructure of the HVOF-sprayed WC–Co + Cr coating was characterised by light microscopy, X-ray diffraction (XRD), scanning electron microscope (SEM), transmission electron microscope (TEM), and energy-dispersive X-ray spectroscopy (EDS). The analysis of the microstructure showed the formation of a coating with low porosity, compact structure, and good adhesion to the substrate with a typical lamellar structure composed of fine molten Cr particles and finely fragmented WC grains embedded in a Co matrix, reaching the size of nanocrystalline. The scratch test was applied for the analysis of the adhesion of coatings to the substrate. The erosion behaviour and mechanism of material removal was studied and discussed based on microstructural examinations. Moreover, the results were discussed in relation to the bending strength test, including cracks and delamination in the system of the WC–Co + Cr/ductile cast iron, as microhardness and erosion resistance of the coating. It was found that the addition of Cr particles to the WC–Co powder, which causes hardening of the binder phase is a key influence on increased mechanical and wear properties in the studied system. Additionally, due to the construction of nanostructured coatings, suitable proportion of hard and soft phases, the technique sprayed HVOF coatings have advantageous properties such as high density and good slurry erosion resistance.
The article presents the results of research on the influence of plastic deformation on the microstructure and tensile strength of Haynes 282 nickel superalloy produced by direct metal laser sintering (DMLS) and a conventional technique (casting). Samples were tested for dimensional accuracy using a 3D scanner. Then, the samples were subjected to plastic deformation by rolling. The microstructures of the DMLS and the as-cast samples were analysed using a scanning electron microscope. The strength properties of the samples were determined in a static tensile test. Microhardness measurements of the samples were also performed. Based on the analysis of the dimensional accuracy, it was found that the surface quality of the components produced by DMLS is dependent on the input parameters of the 3D printing process. Using the DMLS method, it is possible to produce Haynes 282 with a fine-crystalline microstructure containing dendrites. The fine-crystalline dendritic microstructure and low porosity showed very good tensile strength compared to the as-cast material. It was also found that the increase in the degree of plastic deformation of the as-cast Haynes 282 and the samples produced by the DMLS technique resulted in an increase in the strength of the tested samples, with reduced ductility.
The effect of the addition of glassy carbon on the structure and properties of ZrO2-Y2O2 coatings deposited at the graphite substrate has been investigated. The coatings were deposited by plasma spraying method in an industrial company Plasma System SA Silesian Siemianowice using MIM40 equipment. The microstructure of coatings was investigated by light microscopy (MO), scanning electron microscopy (SEM) and transmission electron microscopy (TEM). Abrasion was carried out with the use of tribological tester Ducom by pin-on-disc method. The results of investigations showed that the addition of the glassy carbon into coatings materials has increased microhardness and resistance against the wear.
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