Abstract. The validity of several known failure initiation criteria at reentrant corners in brittle elastic materials is examined and a simple one is proposed. Their predictions, under mode I stress field, are compared to experimental observations carried out on PMMA (polymer) and Alumina-7%Zirconia (ceramic) V-notched specimens. Because all realistic V-notched reentrant corners are blunt, a detailed experimental procedure has been followed, focusing on specimens with different notch tip radii. It is demonstrated that by assuming a sharp V-notch, some failure criteria predict reasonably well the experimental findings, and that corrections are needed in order for these to take into consideration the realistic radius at the notch tip.

Three mixed mode failure initiation criteria at reentrant corners in brittle elastic materials are examined. Prediction of failure load and crack initiation angle are compared to experimental observations carried out on PMMA (polymer) and MACOR (glass ceramic) V-notched specimens. Since the mode mixity ratio influences greatly both the failure load and crack initiation angle, a detailed experimental procedure has been followed, focusing on obtaining a wide range of mode mixity ratios. It is demonstrated that by assuming a sharp V-notch tip some failure criteria predict reasonably well both the crack initiation angle and failure load.

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A model of gas metal arc welding was developed that solves the magnetohydrodynamic equations for the flow and temperature fields of the molten electrode and plasma simultaneously, to form a fully coupled model. A commercial finite-element code was extended to include the effects of radiation, Lorentz forces, Joule heating and thermo-electric effects. The model predicts the shape of the free surfaces of the molten metal as the droplets form, detach, and merge with the weld pool. It also predicts the flow, temperature, and electric field. Material properties and the welding parameters are the input variables in the model. The geometry of the numerical model was constructed to fit an experimental apparatus using an aluminium electrode and an argon shielding gas. Droplet frequency measurements were used to verify the model's predictions. For a typical arc, the temperature of the plasma can range up to 20 000 K, where there is more uncertainty in the thermophysical properties of the plasma, and the properties in this range are highly non-linear. For this range, the material properties of the model were adjusted to obtain a better fit between the numerical and the experimental results. The model and experimental results were comparable.

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Pultrusion is a continuous process of forming constant cross-sections of unidirectional composites with a significant long length. This unique process is implemented widely in the composites industry due to its continuous, automated, and highly productive nature. The current research focused on mechanical response characterization at three modes of loading: tensile, compression, and shear loading of coupons made from a graphite/epoxy 1 mm sheet. In addition, the effects of holes and notches were examined in terms of mechanical properties. The mechanical behavior was assessed through stress–strain curves with careful attention on the curve profile, macroscopic fracture modes observations, and optical microscopic tracking with continuous video records. The mechanical tests follow standards with some critiques on the shear test. Finite element analysis (FEA) was used to accurately determine the shear modulus, and for other mechanical investigations. By nature, under tension, the unidirectional fiber composite at 0° orientation exhibits high strength (2800 MPa), with very low strength at 90° orientation (40 MPa). Both orientations display linear mechanical behavior. Under compression, 0° orientation exhibits low strength (1175 MPa), as compared to tension due to the kinking phenomena, which is the origin in the deviation from linear behavior. Under shear, both orientations exhibit approximately the same shear strength (45 MPa for 0° and 47 MPa for 90°), which is mainly related to the mechanical properties of the epoxy resin. In general, in the presence of holes, the remote fracture stress in the various modes of loading did not change significantly, as compared to uniform coupons; however, some localized delamination crack growth occurred at the vicinity of the holes, manifested by load drops up to the final fracture. This behavior is also attributed to the tension of notched coupons. FEA shows that the shear values were unaffected by manufacturing imperfections, coupon thickness, and by asymmetrical gripping up to 3 mm, with minor effect in the case of a small deviation from the load line. Selected experimental tests support the FEA tendencies.

The susceptibility of the 304L and 316L metastable austenitic stainless steels (MASS) to hydrogen (H) damage have been studied by applying tensile tests at room temperature (RT). Mechanical properties of these materials after introduction of various amounts of martensite phases and low fugacity (LF) hydrogen are presented. The relationship between micro-structure, existing H and local stress-fields, and their effects on the mechanical behaviour are discussed.