The influence of seed crystals on the interzeolite conversion of FAU type zeolite into CHA type zeolite was investigated in the presence of benzyltrimethylammonium hydroxide as a structure-directing agent under various hydrothermal synthesis conditions. Pure and highly 2 crystalline CHA type zeolites with a wide range of Si/Al ratios were obtained in a shorter crystallization time as compared with those obtained without seed crystals. Furthermore, we achieved the first successful synthesis of high-silica CHA type zeolite in the absence of Na + cations by increasing the seed content. The protonated CHA type zeolite with a Si/Al ratio of ca. 15 yielded the highest propylene yield of ca. 48 C-% in ethanol conversion into light olefins.
Hydrothermal conversion of LEV-type zeolite into CHA-type zeolite occurred in the absence of both an organic structure-directing agent and a seed crystal. The LEV-CHA transformation proceeds from a more dense zeolite (LEV) to a less dense one (CHA).When amorphous aluminosilicate hydrogels were used as starting materials, the CHA-type zeolite was not obtained under the present hydrothermal synthesis 2 conditions. From the fact that the LEV-CHA transformation proceeded at lower alkalinity conditions, it was suggested that locally ordered aluminosilicate species (nanoparts) produced by decomposition/dissolution of the starting LEV-type zeolite contribute to the transformation process. On the other hand, at higher alkalinity than that used for the CHA-type zeolite synthesis, LEV-LTA transformation occurred effectively and selectively. These results suggest that there is a large difference in the structures of nanoparts generated by decomposition/dissolution of the starting zeolite in the LEV-CHA and LEV-LTA transformations.
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