Automation of a technical process involves the feedback of sensor data for the automated control of particular aspects of the process itself. The same feedback data can be used for other applications such as health monitoring of systems or to update a graphical user interface or to analysis process performance. In order for this data to be utilized effectively, a system architecture must be designed to provide such functionality. This architecture must accommodate the dependencies of the system and sustain the required data transmission speed to ensure stability and data integrity. Such an architecture is presented in this paper, which shows how the data needs of multiple applications are satisfied from a single source of data. Also it will show that the flexibility of this architecture enables the integration of additional data sources that can be used to protect the performance of applications that consume the data as the order of data dependencies grows.
A key aspect of automation is the manipulation of feedback sensor data for the automated control of particular process actuators. Often in practice this data can be reused for other applications, such as the live update of a graphical user interface, a fault detection application or a business intelligence process performance engine in real-time. In order for this data to be reused effectively, appropriate data communication architecture must be utilised to provide such functionality. This architecture must accommodate the dependencies of the system and sustain the required data transmission speed to ensure stability and data integrity. Such an architecture is presented in this paper, which shows how the data needs of multiple applications are satisfied from a single source of data. It shows how the flexibility of this architecture enables the integration of additional data sources as the data dependencies grow. This research is based on the development of a fully integrated automation system for the test of fuel controls used on civil transport aircraft engines.
The test of fuel control systems used on civil aircraft engines is performed with a network of distributed and, by design, isolated systems. The co-ordination of these test systems is performed manually by human operators in order to verify the airworthiness of a fuel control system throughout the products' lifecycle. The main objective of this study is the automation of an existing network of systems for fuel control tests. The aspect of automation that is considered in this paper is the control of the engine nozzle emulator which is critical to determine the airworthiness of repaired fuel control systems. This system is realized using a model following PID controller design approach. The results from simulation studies and a hardware-in-the-loop test are presented. These demonstrate that this PID control structure provides the necessary level of accuracy and robustness for this engineering process.
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