The main objective of this work is to propose a new experimental device able to give for a single specimen a good prediction of rheological parameters and formability under static and dynamic conditions (for intermediate strain rates). In this paper, we focus on the characterization of sheet metal forming. The proposed device is a servo-hydraulic testing machine provided with four independent dynamic actuators allowing biaxial tensile tests on cruciform specimens. The formability is evaluated thanks to the classical forming limit diagram (FLD), and one of the difficulties of this study was the design of a dedicated specimen for which the necking phenomenon appears in its central zone. If necking is located in the central zone of the specimen, then the speed ratio between the two axes controls the strain path in this zone and a whole forming limit curve can be covered. Such a specimen is proposed through a numerical and experimental validation procedure. A rigorous procedure for the detection of numerical and experimental forming strains is also presented. Finally, an experimental forming limit curve is determined and validated for an aluminium alloy dedicated to the sheet forming processes (AA5086).
International audienceThe optimization of sheet metal forming processes requires accurate evaluations of material forming abilities. This paper presents an original technique based on the use of a cruciform shape for experimental characterization and numerical prediction of forming limit curves. The whole forming limit diagram is covered with a unique geometry by controlling displacements in the two main directions of the cruciform shape. The test is frictionless and the influence of linear and non-linear strain paths can be easily studied. The modelling of the cruciform shape with the finite element method permits to plot forming limit curves without any calibration step, essential for the classical Marciniak-Kuczynski (M-K) model. Experimental and numerical results are presented for an aluminium alloy 5086. These results are respectively compared with the ones from classical techniques: Marciniak test and numerical M-K model
This work is devoted to the application of the micromechanical Gurson-Tvergaard-Needleman (GTN) model to study the ductile tearing of 12NiCr6 steel. GTN model is widely used to describe the three stages of ductile tearing: nucleation, growth and the coalescence of micro-voids. A new approach based on the identification of the GTN damage model coupled or not with hardening laws using inverse analysis. After identification, the obtained results show a good agreement between the experimental curve tensile test of an axisymetric notched bar (AN2) and those numerically obtained for GTN model coupled with the hardening laws. In order to validate the identified GTN parameters, a simulation of tear test is conducted on 12 NiCr6 steel CT specimen. The numerical results are compared with experimental results found in the literature and a good agreement is obtained. This identification procedure is more accurate than when the damage parameters are identified independently of the hardening laws.
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