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We analyzed the ITER TFEU5 cable-in-conduit conductor (CICC) after the full SULTAN conductor qualification test in order to explore whether Lorentz force induced strand movement inside the CICC produces any fracture of the brittle Nb 3 Sn filaments. Metallographic image analysis was used to quantify the change in void fraction of each sub-cable (petal); strands move in the direction of the Lorentz force, increasing the void space on the low force side of the CICC and producing a densification on the high force side. Adjacent strand counting shows that local increases in void space result in lower local strand-strand support. Extensive metallographic sampling unambiguously confirms that Nb 3 Sn filament fracture occurred in the TFEU5 CICC, but the filament fracture was highly localized to strand sections with high local curvature (likely produced during cabling, where strands are pivoted around each other). More than 95% of the straighter strand sections were free of filament cracks, while less than 60% of the bent strand sections were crack free. The high concentration of filament fractures on the tensile side of the strand-strand pivot points indicates that these pivot points are responsible for the vast majority of filament fracture. Much lower crack densities were observed in CICC sections extracted from a lower, gradient-field region of the SULTAN-tested cable. We conclude that localized filament fracture is induced by high Lorentz forces during SULTAN testing of this prototype toroidal field CICC and that the strand sections with the most damage are located at the petal corners of the high field zone.

The performance of the toroidal field (TF) magnet conductors for the ITER machine are qualified by a short full-size sample (4 m) current sharing temperature (Tcs) test in the SULTAN facility at CRPP in Villigen, Switzerland, using the operating current of 68 kA and the design peak field of 11.8 T. Several samples, including at least one from each of the six ITER Domestic Agencies participating in TF conductor fabrication (China, European Union, Japan, Russia, South Korea and the United States), have been qualified by the ITER Organization after achieving Tcs values of 6.0–6.9 K, after 700–1000 electromagnetic cycles. These Tcs values exceed the ITER specification and enabled the industrial production of these long-lead items for the ITER tokamak to begin in each Domestic Agency. Some of these samples did not pass the qualification test. In this paper, we summarize the performance of the qualified samples, analyze the effect of strand performance on conductor performance, and discuss the details of the test results.

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Among the components to be upgraded in LHC interaction regions for the HiLumi-LHC projects are the inner triplet (or low-β) quadrupole magnets, denoted as Q1, Q2a, Q2b, and Q3. The new quadrupole magnets, called MQXF, are based on Nb3Sn superconducting magnet technology and operate at a gradient of 132.6 T/m with a conductor peak field of 11.4 T. The Q1 and Q3 are composed by magnets (called MQXFA) fabricated by the US Accelerator Upgrade Project (AUP) with a magnetic length of 4.2 m. The Q2a and Q2b consists of magnets (called MQXFB) fabricated by CERN with a magnetic length of 7.15 m. After a series of short models, constructed in close collaboration by the US and CERN, the development program is now entering in the prototyping phase, with CERN on one side and BNL, FNAL, and LBNL on the other side assembling and testing their first long magnets. We provide in this paper a description of the status of the MQXF program, with a summary of the short model test results, including quench performance, and mechanics, and an update on the fabrication, assembly and test of the long prototypes.

Cables made with Nb 3 Sn-based superconductor strands will provide the 13 T maximum peak magnetic field of the ITER central solenoid (CS) coils and they must survive up to 60 000 electromagnetic cycles. Accordingly, prototype designs of CS cable-in-conduit-conductors (CICC) were electromagnetically tested over multiple magnetic field cycles and warm-up-cooldown scenarios in the SULTAN facility at CRPP. We report here a post-mortem metallographic analysis of two CS CICC prototypes which exhibited some rate of irreversible performance degradation during cycling. The standard ITER CS CICC cable design uses a combination of superconducting and Cu strands, and because the Lorentz force on the strand is proportional to the transport current in the strand, removing the copper strands (while increasing the Cu:SC ratio of the superconducting strands) was proposed as one way of reducing the strand load. In this study we compare the two alternative CICCs, with and without Cu strands, keeping in mind that the degradation after the SULTAN test was lower for the CICC without Cu strands. The postmortem metallographic evaluation revealed that the overall strand transverse movement was 20% lower in the CICC without Cu strands and that the tensile filament fractures found were less, both indications of an overall reduction in high tensile strain regions. It was interesting to see that the Cu strands in the mixed cable design (with higher degradation) helped reduce the contact stresses on the high pressure side of the CICC, but in either case, the strain reduction mechanisms were not enough to suppress cyclic degradation. Advantages and disadvantages of each conductor design are discussed here aimed to understand the sources of the degradation.

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