Polyols with the hydroxyl value OHV from 290 to 318 mg KOH/g are synthesized from rapeseed, sunflower seed, flaxseed, or coconut oils by the way of their: (1) transesterification with triethanolamine or (2) amidization with diethanolamine. The influence of water as the blowing agent on the storage stability of the polyol premix system is assessed from values of the polyol premix system pH, acid value, and variations in such parameters as cream and gel time. Water-blown polyisocyanurate (PIR) foams (150 · II × 300; II—isocyanate index) characterized by good mechanical characteristics, dimensional stability at 70°C and at relative humidity RH = 95% as well as by a very low water absorbance, are obtained. The optimal physical and mechanical properties of water-blown PIR foams are achieved at the isocyanate index values 150—200. The values of the solubility parameter δ and normalized cohesion energy Ecoh.norm. for the groups and blocks, incorporated in the polymer matrix, are calculated. A detailed experimental analysis has proved that the water-blown PIR foams from vegetable oil polyols possess competitive physical and mechanical properties to those exhibited by the traditional petrochemical origin foams. The optimal physical and mechanical properties suitable for practical applications, are achieved at the isocyanate index values 150<II<200.

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Studies on the effect of the foams’ polymeric matrix’ properties on the tension and compression properties of pour rigid polyurethane (PUR) foams, apparent core density 65—70 kg/m3, at 296 and 77 K were carried out. PUR foams were produced by the hand mixing method from polyol systems that comprised polyether, polyester polyols, and chain extenders. To produce PUR foams, crude MDI was used, and Solkane 365 mfc/227 ea was used as a blowing agent. The molecular weight per branching unit (Mc) of the polymeric matrix of PUR foams was varied in the range 300—1150. Cohesion energy densities of the blocks forming the polymeric matrix were calculated. The effect of Mc on the formation of hydrogen bonds between the urethane groups was estimated from FTIR spectroscopy data and ratio NHbonded /NHfree. It has been found that, with increasing polymeric matrix’ Mc, the tensile strength and elongation at break of PUR foams at 296 and 77 K increases, while Young’s modulus decreases. The increase in the parameter Mc promotes the decrease in the compressive strength and modulus of elasticity of PUR foams at 296 K, while compressive strength indices at 77 K are higher for the foams, whose polymeric matrix has the highest Mc. With increasing polymeric matrix’ M c, the concentration of the urethane groups bonded with hydrogen bonds increases. Structural and mechanical properties of layered spray polyurethane foams, apparent core density approx. 48 kg/m3, having two layers and polymeric matrix’ Mc = 740 were investigated.

As a non-metallic composite material, widely applied in industry, rigid polyurethane (PUR) foams require knowledge of their dielectric properties. In experimental determination of PUR foams’ dielectric properties protection of one-side capacitive sensor’s active area from adverse effects caused by the PUR foams’ test objects has to be ensured. In the given study, the impact of polytetrafluoroethylene (PTFE) films, thickness 0.20 mm and 0.04 mm, in covering or simulated coating the active area of one-side access capacitive sensor’ electrodes on the experimentally determined true dielectric permittivity spectra of rigid PUR foams is estimated. Penetration depth of the low frequency excitation field into PTFE and PUR foams is determined experimentally. Experiments are made in order to evaluate the difference between measurements on single PUR foams’ samples and on complex samples “PUR foams + PTFE film” with two calibration modes. A modification factor and a small modification criterion are defined and values of modifications are estimated in numerical calculations. Conclusions about possible practical applications of PTFE films in dielectric permittivity measurements of rigid PUR foams with one-side access capacitive sensor are made.

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Polyisocyanurate foams have been developed using a polyol system partially derived from rapeseed oil (RO). The effect of nanofillers with iso-dimensional geometry (zinc oxide), nanofibers (carbon nanotubes), and nanoplatelets (organically modified montmorillonite) on stiffness and strength of the foams has been studied. It was demonstrated that the tensile properties of the filled foams are enhanced by roughly the same proportion as the stiffness and strength of monolithic filled polymers.

Mathematical modelling of physical and mechanical properties of plastic foam as well as numerous practical applications requires knowledge of foam structural characteristics. A necessity exists to determine the characteristics of the spatial structure of inhomogeneous materials comprising inclusions of other material, e.g., polyurethane foam without destructing the material and analysis of each element. A methodology is elaborated for preparing highly porous plastic foam specimens and investigation of foam strutlike structure with light microscopy (LM) by taking images in three mutually perpendicular planes. A mathematical model is developed for highly porous plastic foam for the determination of probability density functions of its building elements-polymeric struts': (a) length and (b) angles, using LM images in three mutually perpendicular planes. Computer codes are created and parameters of distribution functions for strut's length and angles are calculated using experimental data for verification. A good correspondence of the modelling results with experimental data is proved to exist.

Neopolen® P is a two-phase cellular composite foam material produced by BASF AG, Germany. In most of the practical applications, Neopolen® P works under a range of small and compressive deformations. Therefore it is necessary to determine the moduli in compression and compressive strength in the most effective way for a wide range of foam densities: 22≤ρ84≤kg/m3. Several experimental methods of different precision for deformation properties of Neopolen® P were compared. The direct measurements performed by a universal testing machine were used for the main part of the experiments. They were compared with results obtained by a more precise and time-consuming method, using an inductive extensiometer HBW5K. Experimental data were obtained for structural, elastic, and strength properties. It was proved that the foam exhibited a slight monotropy for the highest density of the investigated range. The observed anisotropy of mechanical properties was correlated to the structure and the manufacturing technology of the foam. Influence of the interaction of the two main factors: the electrostatic forces and the Earth gravity on the final anisotropy mode of the foam was analyzed.