Droplet impact on solid surfaces is a fluid phenomenon widely involved in additive manufacturing, heat management, and coating, in which the ability to exert control over the impact dynamics and duration is critical. While past studies have established a comprehensive understanding of the impact on flat substrates, what we know about the impact dynamics on curved solid surfaces is still limited. This work aims to elucidate the physics of droplet impact on spherical targets with different radii and surface wettability using a combination of axisymmetric lattice Boltzmann method (LBM) and theoretical analysis. The model developed in our previous work [H. Dalgamoni and X. Yong, Phys. Rev. E 98, 13102 (2018)] was extended and modified for simulating the normal impact of droplet on curved substrates in the low Weber number regime, in which axisymmetric assumption of droplet deformation holds. The LBM simulations show that the surface geometry and wettability significantly affect the spreading and recoiling of droplet during impact. The parametric studies uncover five outcomes of impact, which range from complete deposition to total rebound. A simulation-predicted phase diagram was constructed and correlated with the total time that the droplet was in contact with the solid. In addition, a theoretical model based on energy budget during impact was developed to predict the rebound threshold when varying the target radius and wettability independently, which agrees well with simulation results. These findings provide fundamental insight into surface structure design for controlling droplet hydrodynamics and the contact time during impact.
Droplet-solid interaction is a ubiquitous fluid phenomenon that underpins a wide range of applications. To further the understanding of this important problem, we use an axisymmetric lattice Boltzmann method (LBM) to model the droplet impact on a solid surface with different wettability. The method applies a popular free-energy LBM developed by Lee and Liu [T. Lee and L. Liu, J. Comput. Phys. 229, 8045 (2010)10.1016/j.jcp.2010.07.007] to simulate incompressible binary fluids with physical density and viscosity contrasts. The formulation is recast in cylindrical coordinates for modeling the normal impact of a three-dimensional (3D) droplet in the no-splashing regime, in which an axisymmetric flow is considered. The droplet deposits on or rebounds from the surface, governed by three key parameters: Weber number, Ohnesorge number, and equilibrium contact angle, which quantifies the surface wettability. We elucidate the distinct impact dynamics by probing droplet morphology and contact line behavior in great detail, which are quantitatively characterized by spreading factor, droplet aspect ratio, and dynamic contact angle. The simulations also resolve fluid velocity field inside and outside the droplet, which provides additional insight into the morphological evolution and mass-momentum transfer during impact. Explicit comparison between axisymmetric and conventional 2D LBM highlights the importance of axisymmetric terms in governing equations for reproducing physical impact behavior. The axisymmetric LBM significantly reduces computational cost as compared with 3D LBMs and offers an effective means to study droplet impact in applicable conditions.
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