Field applications of existing sensing solutions to structural health monitoring (SHM) of civil structures are limited. This is due to economical and/or technical challenges in deploying existing sensing solutions to monitor geometrically large systems. To realize the full potential of SHM solutions, it is imperative to develop scalable cost-effective sensing strategies. We present a novel sensor network specifically designed for strain sensing over large surfaces. The network consists of soft elastomeric capacitors (SECs) deployed in an array form. Each SEC acts as a surface strain gage transducing local strain into changes in capacitance. Results show that the sensor network can track strain history above levels of 25 με using an inexpensive off-the-shelf data acquisition system. Tests at large strains show that the sensor's sensitivity is almost linear over strain levels of 0-20%. We demonstrate that it is possible to reconstruct deflection shapes for a simply supported beam subjected to quasi-static loads, with accuracy comparable to resistive strain gages. Abstract-Field applications of existing sensing solutions to structural health monitoring (SHM) of civil structures are limited. This is due to economical and/or technical challenges in deploying existing sensing solutions to monitor geometrically large systems. To realize the full potential of SHM solutions, it is imperative to develop scalable cost-effective sensing strategies. We present a novel sensor network specifically designed for strain sensing over large surfaces. The network consists of soft elastomeric capacitors (SECs) deployed in an array form. Each SEC acts as a surface strain gage transducing local strain into changes in capacitance. Results show that the sensor network can track strain history above levels of 25 µε using an inexpensive off-the-shelf data acquisition systems. Tests at large strains show that the sensor's sensitivity is almost linear over strain levels of 0-20%. We demonstrate that it is possible to reconstruct deflection shapes for a simply supported beam subjected to quasi-static loads, with accuracy comparable to resistive strain gages. Keywords Electrical and Computer Engineering
Structural health monitoring of civil infrastructures is a difficult task, often impeded by the geometrical size of the monitored systems. Recent advances in conducting polymers enabled the fabrication of flexible sensors capable of covering large areas, a possible solution to the monitoring challenge of mesoscale systems. The authors have previously proposed a novel sensor consisting of a soft elastomeric capacitor (SEC) acting as a strain gauge. Arranged in a network configuration, the SECs have the potential to cover very large surfaces. In this paper, understanding of the proposed sensor is furthered by evaluating its performance at vibration-based monitoring of large-scale structures. The dynamic behavior of the SEC is characterized by subjecting the sensor to a frequency sweep, and detecting vibration modes of a full-scale steel beam. Results show that the sensor can be used to detect fundamental modes and dynamic input. Also, a network of SECs is used for output-only modal identification of a full-scale concrete beam, and results are benchmarked against off-theshelf accelerometers. The SEC network performs well at estimating both natural frequencies and mode shapes. The resolution of the sensor is currently limited by the available electronics to measure small changes in capacitance, which reduces its accuracy with increasing frequencies in both the time and frequency domain. The authors have previously proposed a novel sensor consisting of a soft elastomeric capacitor (SEC) acting 8 as a strain gauge. Arranged in a network configuration, the SECs have the potential to cover very large 9 surfaces. In this paper, we further the understanding of the proposed sensor by evaluating its performance at 12show that the sensor can be used to detect fundamental modes and dynamic input. Also, a network of
The authors have recently developed two novel solutions for strain sensing using nanocomposite materials. While they both aim at providing cost-effective solutions for the monitoring of local information on largescale structures, the technologies are different in their applications and physical principles. One sensor is made of a cementitious material, which could make it suitable for embedding within the core of concrete structures prior to casting, and is a resistor, consisting of a carbon nanotube cement-based transducer. The other sensor can be used to create an external sensing skin and is a capacitor, consisting of a flexible conducting elastomer fabricated from a nanocomposite mix, and deployable in a network setup to cover large structural surfaces. In this paper, we advance the understanding of nanocomposite sensing technologies by investigating the potential of both novel sensors for the dynamic monitoring of civil structures. First, an indepth dynamic characterization of the sensors using a uniaxial test machine is conducted. Second, their performance at dynamic monitoring of a full-scale concrete beam is assessed, and compared against off-theshelf accelerometers. Experimental results show that both novel technologies compare well against mature sensors at vibration-based structural health monitoring, showing the promise of nanocomposite technologies for the monitoring of large-scale structural systems. The authors have recently developed two novel solutions for strain sensing using nanocomposite materials. While they both aim at providing cost-eective solutions at monitoring local information on large-scale structures, both technologies are dierent in their applications and physical principles. One sensor is made of a cementitious material, which could make it suitable for embedding within the core of concrete structures prior to casting, and is a resistor, consisting of a carbon nanotube-cement based transducer. The other sensor can be used to create an external sensing skin and is a capacitor, consisting of a exible conducting elastomer fabricated from a nanocomposite mix, and deployable in a network setup to cover large structural surfaces. In this paper, we advance the understanding of nanocomposite sensing technologies by investigating the potential of both novel sensors at dynamic monitoring of civil structures. First, an in-depth dynamic characterization of the sensors using a uniaxial test machine is conducted. Second, their performance at dynamic monitoring of a full-scale concrete beam is assessed, and compared against othe-shelf accelerometers. Experimental results show that both novel technologies compare well against mature sensors at vibration-based structural health monitoring, showing the promise of nanocomposite technologies at monitoring large-scale structural systems.
Monitoring of surface strain on mesosurfaces is a difficult task, often impeded by the lack of scalability of conventional sensing systems. A solution is to deploy large networks of flexible strain gauges, a type of large area electronics. The authors have recently proposed a soft elastomeric capacitor (SEC) as an economical skintype solution for large-scale deployment onto mesosurfaces. The sensing principle is based on a measurable change in the sensor's capacitance upon strain. In this paper, we study the performance of the sensor at reconstructing surface strain map and deflection shapes. A particular feature of the sensor is that it measures surface strain additively, because it is not utilized within a Wheatstone bridge configuration. An algorithm is proposed to decompose the additive in-plane strain measurements from the SEC into principal components. The algorithm consists of assuming a polynomial shape function, and deriving the strain based on Kirchhoff plate theory. A least-squares estimator (LSE) is used to minimize the error between the assumed model and the SEC signals after the enforcement of boundary conditions. Numerical simulations are conducted on a symmetric rectangular cantilever thin plate under symmetric and asymmetric static loads to demonstrate the accuracy and real-time applicability of the algorithm. The performance of the algorithm is further examined on an asymmetric cantilever laminated thin plate constituted with orthotropic materials mimicking a wind turbine blade, and subjected to a non-stationary wind load. Results from simulations show good performance of the algorithm at reconstructing the surface strain maps for both in-plane principal strain components, and that it can be applied in real time. However, its performance can be improved by strengthening assumptions on boundary conditions. The algorithm exhibits robustness in performance with respect to load and noise in signals, except when most of the sensors' signals are close to zero due to over-fitting form the LSE.
We investigate the influence of interfacial treatment on the matrix-filler interaction using a melt mixing process to fabricate robust and highly stretchable dielectrics. Silicone oil and silane coupling agent are studied as possible solutions to enhance the compatibility between the inorganic fillers and polymer matrix. Morphology, thermomechanical and dielectric behavior of the prepared specimens are studied. Results show that specimens filled with silicone oil coated particles have promising dielectric and thermal properties. The mechanical properties reveal a stiffness enhancement by 67% with a high strain at break of 900%. The relative permittivity of the specimens prepared with silicone oil increased by 45% as observed from the dielectric analysis. KeywordsMaterials Science and Engineering, Dielectric materials, Permittivity, Surface treatment Disciplines Civil Engineering | Computer-Aided Engineering and Design | Construction Engineering and Management | Electrical and Computer Engineering | Electronic Devices and Semiconductor Manufacturing | Environmental EngineeringComments NOTICE: this is the author's versin of a work that was accepted for publication in Polymer. Changes resulting from the publishing process, such as peer review, editing, corrections, structural formatting, and other quality control mechanisms may not be reflected in this document. Changes may have been made to this work since it was submitted for publication. a definitive version was subsequently published in Polymer, 55 (17) AbstractWe investigate the influence of interfacial treatment on the matrix-filler interaction using a meltmixing process to fabricate robust and highly stretchable dielectrics. Silicone oil and silane coupling agent are studied as possible solutions to enhance the compatibility between the inorganic fillers and polymer matrix. Morphology, thermomechanical and dielectric behavior of the prepared specimens are studied. Results show that specimens filled with silicone oil coated particles have promising dielectric and thermal properties. The mechanical properties reveal a stiffness enhancement by 67% with a high strain at break of 900 %. The relative permittivity of the specimens prepared with silicone oil increased by 45% as observed from the dielectric analysis.
Cementitious-based strain sensors can be used as robust monitoring systems for civil engineering applications, such as road pavements and historic structures. To enable large-scale deployments, the fillers used in creating a conductive material must be inexpensive and easy to mix homogeneously. Carbon black (CB) particles constitute a promising filler due to their low cost and ease of dispersion. However, a relatively high quantity of these particles needs to be mixed with cement in order to reach the percolation threshold. Such level may influence the physical properties of the cementitious material itself, such as compressive and tensile strengths. In this paper, we investigate the possibility of utilizing a polymer to create conductive chains of CB more quickly than in a cementitious-only medium. This way, while the resulting material would have a higher conductivity, the percolation threshold would be reached with fewer CB particles. Building on the principle that the percolation threshold provides great sensing sensitivity, it would be possible to fabricate sensors using less conducting particles. We present results from a preliminary investigation comparing the utilization of a conductive paint fabricated from a poly-Styrene-co-Ethylene-co-Butylene-co-Styrene (SEBS) polymer matrix and CB, and CBonly as fillers to create cementitious sensors. Preliminary results show that the percolation threshold can be attained with significantly less CB using the SEBS+CB mix. Also, the study of the strain sensing properties indicates that the SEBS+CB sensor has a strain sensitivity comparable to the one of a CB-only cementitious sensor when comparing specimens fabricated at their respective percolation thresholds.
Existing sensing solutions facilitating continuous condition assessment of wind turbine blades are limited by a lack of scalability and clear link signal-to-prognosis. With recent advances in conducting polymers, it is now possible to deploy networks of thin film sensors over large areas, enabling low cost sensing of large-scale systems. Here, we propose to use a novel sensing skin consisting of a network of soft elastomeric capacitors (SECs). Each SEC acts as a surface strain gage transducing local strain into measurable changes in capacitance. Using surface strain data facilitates the extraction of physics-based features from the signals that can be used to conduct condition assessment. We investigate the performance of an SEC network at detecting damages. Diffusion maps are constructed from the time series data, and changes in point-wise diffusion distances evaluated to determine the presence of damage. Results are benchmarked against time-series data produced from off-the-shelf resistive strain gauges. This paper presents data from a preliminary study. Results show that the SECs are promising, but the capability to perform damage detection is currently reduced by the presence of parasitic noise in the signal.
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